Инструкции на Чиллеры спиральные с водяным охлаждением конденсатора York серии YCWL

Текст инструкции

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   YLAE0195SE-YLAE0490SE YLAE0195HE-YLAA0510HE YLAE0195LT-YLAE0490LT YCWL0240SE - YCWL0395SE YCWL/YCRL0200HE - YCWL/YCRL0610HE OPERATING INSTRUCTION Revision 1 Form 201.26.OI1(11/09) (035-21976-110) AIR & WATER COOLED LIQUID CHILLERS MICRO BASED CONTROL SYSTEM WITH IPUII SOFTWARE VERSION C.MMC.16.03…

2. Стр. 3 TABLE OF CONTENTS

   1 2 GENERAL ENTRY KEYS 1.1 Control Panel 1.1 6.1 UP ARROW and DOWN ARROW Keys 1.26 1.1.1 AMB (IPU II and I/O Boards) 1.1 6.2 ENTER/ADV Key 1.26 1.1.2 Internal Clock & Memory Backup Battery 1.1 1.1.3 Keypad and Display 1.2 1.1.4 Unit (Chiller) ON/OFF Switch 1.2 7.1 Cooling Setpoints 1.26 1.1.5…

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   BACnet and Modbus (-AMB Board Terminal Block TB1) 14.1 BACnet and Modbus Data Communication 1.41 15 HEATPUMP OPTION 15.1 Heatpump Mode Selection 1.45 15.2 OPER DATA Key 1.45 15.3 SETPOINTS Key 1.45 15.4 Leaving Liquid Temperature Control 1.45 15.5 BAS/EMS Temperature Reset - Voltage / Current Signal…

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   GENERAL The units are designed to work independently, or in conjunction with other equipment via ISN, Bacnet or Modbus building management systems or other automated control systems. When operating, the unit controls monitor the chilled liquid system temperatures at the unit and take the appropriate…

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   Keypad and Display User interface is via a touch keypad and a liquid crystal display allowing access to operating and programmed data. Information can be displayed in S.I. (Metric) or Imperial units. The 40 character liquid crystal display (2 lines of 20 characters) is used for displaying system…

6. Стр. 7 -XTBC2

   -F1 -XTBC1 -ARB -ARB A- A+ FSI FAN SPEED INHIBIT 1st STAGE LOAD LIMIT RP FLOW SWITCH PWM 2nd STAGE LOAD LIMIT or PWM INPUT RU REMOTE START/STOP SYSTEM 2 ALARM STATUS CHILLER RUN STATUS SYSTEM 2 REMOTE EMERGENCY STOP DEVICE LIQUID PUMP START CONTACTS ANALOGUE TEMPERATURE RESET SIGNAL 5 SYSTEM 1 ALARM…

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   Load Limiting Load Limiting prevents the unit from loading beyond a desired value. 4 compressor units can be load limited to 50% of the compressors by allowing only 1 compressor per system to run. 5 compressor units can be load limited to 40% or 80% of the compressors. The 80% would allows a up 2…

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   Operation The operating sequence described below relates to operation on a cooling demand start after power has been applied, such as start-up commissioning. When power is applied to the unit a 2 minute timer will start. This timer also prevents instantaneous starting after a power failure if the…

9. Стр. 10 The lag compressors in a system, are not controlled by

   the anti-recycle timer. They have no start to start timer other than the effect of system lead/lag rotation and the load/unload timers. For a given compressor this gives a minimum start to start time of 140 seconds on systems with 2 compressors or 210 seconds on systems with 3 compressors. Their…

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    To ensure reliable operation of the unit the software will modify the operation of the 'Leaving Chilled Liquid Control' as follows: Each compressor is fitted with a crankcase heater (not controlled by the micro processor) which is ON when the compressor is OFF. 1. If the run time of the lead system…

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    Lead/Lag Control The chiller may be set up for AUTO or MANUAL lead/lag. This is accomplished by programming the option under the 'OPTIONS' key. When AUTO lead/lag is used, the microprocessor attempts to balance run time between the systems. A number of conditions can occur which will prevent this…

12. Стр. 13 YLAA Fan Configuration

13. Стр. 14 =1-MF2

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    Single speed fans The Fan On Pressure is programmable under the PROGRAM key. When the discharge pressure is > Fan On Pressure and the fan delay timer has expired, the fan stage is incremented by 1. After incrementing the fan stage the fan delay timer is set to 5 seconds and the Fan On Pressure is…

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    YLAA and YLAE 2 Speed Fan Option The reason for two speed fans it to reduce unit noise by running the fans in slow speed over as wide a range of conditions as possible, only going to full speed as a last resort. This is achieved by raising the pressure at which the last fan stage occurs, switching…

16. Стр. 17 YLAE Fan Stages

    STAGES FAN OUTPUTS 1 =AMB-XTB7-8 (YLAE SYS1) =AMB-XTB10-8 (YLAE SYS2) 0 OFF 1 ON 2* OFF 3 ON 4 ON *Stage 2 is skipped on systems with 2 fans. FAN OUTPUTS 2 =AMB-XTB7-9 (YLAE SYS1) =AMB-XTB10-9 (YLAE SYS2) OFF OFF ON ON ON YLAE Systems with 2 fans Fan Operation 1-MF1 1-MF2 Stages 2-MF1 2-MF2 0 OFF…

17. Стр. 18 YLAE Units

    Units without Soft Start When changing from fan stage 3 to fan stage 4 all the fan motors are reconnected from star (slow speed) to delta (full speed). Similarly when reverting from fan stage 4 to fan stage 3 all the fan motors are reconnected from delta (full speed) to star (slow speed). To ensure…

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    Control Panel Keys STATUS Display/Print SYS SYS 4 1 COMP S RUN 2 2 COMP S RUN 1 Entry Setpoints Unit OPER DATA SETPOINTS OPTIONS PRINT SCHEDULE/ ADVANCE DAY CLOCK HISTORY Status Key ENTER /ADV PROGRAM Status Key - (refer to Section 4) This key provides a display of the current operational and/or…

19. Стр. 20 YCWL/YCRL units), is open and the unit will not run or if

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    emergencies or for servicing. 'MANUAL OVERRIDE' mode automatically disables itself after 30 minutes. S Y S S Y S 1 2 P U M P I P U M P I N G N G D O WN D O WN Indicates that a compressor in the respective system is pumping the system down. When pumpdown is initiated, the liquid line solenoid will…

21. Стр. 22 -KCOL (YLAE and YCWL/YCRL Units only))

    Each compressor contactor is fitted with a thermal overload to provide single phase and overload protection to EN60947-4-1 tripping category class 10 A. The overload requires resetting after a trip. unles s MANUAL POWER FAIL RESTART is programmed under the OPTION key. In this case the unit switch…

22. Стр. 23 Unit Warning

    5 Display/Print Keys The low battery message is not a unit safety and will not be logged to the history buffer. It is a unit warning and will not auto-restart. Operator intervention is required to allow a re-start of the chiller. ! ! L O W B A T T E R Y C H E C K P R O G / S E T P / ! ! O P T N T h…

23. Стр. 24 S Y S

24. Стр. 25 There are several types of remote systems that can be

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    PRINT Key The 'PRINT' key allows the operator to obtain a printout of real-time system operating data or a printout of system data at the "instant of the fault" on the last six faults which occurred on the unit. An optional printer is required for the printout. YORK INTERNATIONAL CORPORATION…

26. Стр. 27 History Print-out

    Pressing the 'PRINT' key and then the 'HISTORY' key allows the operator to obtain a printout of information relating to the last 6 Safety Shutdowns which occurred. The information is stored at the instant of the fault, regardless of whether the fault caused a lockout to occur. The information is…

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    ENTRY KEYS The Entry Keys allow the programmed values to be viewed and changed. 6.1 7 Programming and viewing the cooling setpoints, daily schedule, and safeties is accomplished by using the 'SETPOINTS' keys: UP ARROW and DOWN ARROW Keys 7.1 Used in conjunction with the 'OPER DATA' and 'HISTORY'…

28. Стр. 31 The ‘RANGE’ setting takes into account the number of

    compressors on the unit and the temperature difference between leaving (LCHLT) and return chilled liquid at full load. The 'RANGE' is programmed for +/- X.X° C. The 'SETPOINT' is in the centre of the control range. For further details of cooling setpoint programming refer to Capacity Control.…

29. Стр. 32 After the Sunday schedule appears on the display a

    subsequent press of the 'SCHEDULE/ADVANCE DAY' key will display the Holiday schedule. This is a two part message. The first reads: H O L S T A R T S T O P = = 0 0: 0 0: A M A M The times may be set using the same procedure as described above for the days of the week. After changing the meridian of…

30. Стр. 33 will be the longer of the two timers, start-to-start or

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    Setpoint and Cut-out Settings Refer to Operating Limitations in ICOM (035-21170-100) when setting or adjusting Setpoint and Cut-out Settings. Leaving Liquid SETPOINTS and Programmable Limits and Defaults Parameter Leaving Liquid 'SETPOINT' (1) Leaving Liquid 'RANGE' Maximum EMS-PWM Remote…

32. Стр. 37 When MANUAL PUMP No 1 or 2 is selected the

    selected pump is the only pump available to run. H O T GA S B Y P A S S N O N E T Y P E No hot gas bypass systems are fitted to this range of units. 8.2 CLOCK Key Pressing the 'CLOCK' displays the current day, time, and date. It is important that the date and time are correct, otherwise the daily…

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    OPTIONAL SOFT START Always isolate the unit supply before removing the compressor motor terminal box covers. On compressors with soft start fitted phase L2 of the starter is uncontrolled and thus the motor terminals will be LIVE even with the compressor OFF, unless the unit supply is isolated.…

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    INPUTS / OUTPUTS 10.1 Digital Inputs Note -ARB is only used on YLAA and YLAE units. INPUT 1 -AMB J13-1 J13-2 -ARB -XP7-1 -XP7-2 2 J13-3 -XP7-3 3 4 J13-4 J13-5 -XP7-4 -XP7-5 5 J13-6 -XP7-6 J13-7 J13-8 J13-9 J13-10 -XP7-7 -XP7-8 -XP7-7 -XP7-9 DESCRIPTION +30VDC UNIT SWITCH PULSE WIDTH MODULATED…

35. Стр. 40 10.3 Digital Outputs

    OUTPUT -AMB XTB7-1 XTB7-2 XTB7-3 XTB7-4 XTB7-5 XTB7-6 XTB7-7 XTB7-8 XTB7-9 XTB7-10 XTB10-1 XTB10-2 XTB10-3 XTB10-4 XTB10-5 XTB10-6 XTB10-7 XTB10-8 XTB10-9 XTB10-10 XTB8-1 XTB8-2 XTB8-3 XTB8-4 XTB8-5 IDENT 115V VIA =ARD-K30 =AMB-K1 =AMB-K2 =AMB-K3 =AMB-K4 115V =AMB-K5 =AMB-K6 =AMB-K7 =AMB-K8 115V VIA…

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    OPTIONAL PRINTER INSTALLATION The microprocessor is capable of supplying a printout of chiller conditions or fault shutdown information at any given time. In addition, to the manually selected printouts the microprocessor will provide an automatic printout whenever a fault occurs. An explanation of…

37. Стр. 42 This makes the equipment susceptible to operation

    problems or mis-wiring which may cause damage to the printer or the microprocessor board. YORK assumes no responsibility for assistance or damage in the use of non-specified printers. *Max Reset Value = 10°C Input Signal = 6 Vdc °Reset = (6 Vdc x 10. 0 °C) = 6.0 °C Reset 10 11.5 Warranty New…

38. Стр. 43 12.4 4-20 mA Remote Signal

    Jumper JP on the I/O board must be set to 20 mA. To calculate the chilled liquid setpoint for values between 4 mA and 20 mA use the following formula: The reset value is always added to the chilled liquid 'SETPOINT', meaning that this function never lowers the chilled liquid 'SETPOINT' below the…

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    ISN CONTROL(York Talk -AMB Terminal Block TB1) Note if communications cannot be established check that the panel has been set up for York Talk. Press the Program key, followed by four presses on the down arrow key, followed by the Enter key. The DE MODIFIER ADDRESS must be set to minus one. Use the…

40. Стр. 45 ISN Operational and Fault Codes

    P56/58 P57/59 OPERATIONAL CODE NO ABNORMAL CONDITION UNIT SWITCH OFF SYSTEM SWITCH OFF LOCK-OUT UNIT FAULT SYSTEM FAULT REMOTE SHUTDOWN DAILY SCHEDULE SHUTDOWN NO RUN PERMISSIVE NO COOL LOAD ANTI-COINCIDENCE TIMER ACTIVE ANTI-RECYCLE TIMER ACTIVE MANUAL OVERRIDE SUCTION LIMITING DISCHARGE LIMITING…

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    BACnet and Modbus (-AMB Board Terminal Block TB1) Data can be read and in some cases modified using a serial communication BACnet or Modbus network connection. This information allows communications of unit operating parameters and external control changes to setpoint, load limiting, and start/stop…

42. Стр. 47 The table below shows the minimum, maximum and default values

    DESCRIPTION De Modifier Address De Modifier Offset P1 Protocol P1 Manual Mac Address P1 Baud Rate P1 Parity P1 Stop Bits P2 Protocol MINIMUM -1 -1 BACNET MAXIMUM DEFAULT 41943 -1 99 -1 API BACNET BACNET, API Selectable 1200 76800 4800 1200, 4800, 9600, 19200, 38400, 57600, 76800 AUTO Selectable None…

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    Unit data that can be read and modified using specific Modbus Register Addresses; and the data associated with the addresses, is outlined in the following description: SERIAL COMMUNICATION ANALOG VALUE DATA This data can be read and modified using a BACnet or Modbus network connection. The Modbus…

44. Стр. 49 SERIAL COMMUNICATION ANALOG INPUT DATA

    This data can be read using a BACnet or Modbus network connection and can NOT be modified using this connection. The Modbus Register Address for these points is 513 + AI #. AI BACNET NAME LCHLT RCHLT DAT S1_SUCT_TEMP OAT S1_SUCT_SH S1_RUN_TIME S1_SUCT_PR S1_DSCH_PR S1_CIR_TEMP S1_DEF_TEMP S1_EEV_OUT…

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    15.2 OPER DATA Key HEATPUMP OPTION Y CW L HE A T P U M P U N I T This option is factory set and can be confirmed by the above message under the 'OPTION' With the heatpump option the unit can operate as a standard chiller or as a heatpump. The mode selection can be made at the control panel or…

46. Стр. 51 The Cold Leaving Liquid Temperature Set Point and

    Range (cooling) are used to ensure that whilst the capacity step of the systems/compressors is set to meet the heating demand too low a cold liquid temperature will first prevent further loading, leaving liquid cold temperature in cooling range, and if necessary unload the systems/compressors, if…

47. Стр. 52 Input Signal = 10 mA

    °C Reset = (10 mA x 5.0 °C) = 2.5 °C Reset 20 New Setpoint = 50.0 °C - 2.5 °C = 47.5 °C 15.5.4 4-20 mA Remote Signal Jumper JP on the I/O board must be set to 20 mA. The reset value is always taken away from to the hot liquid SETPOINT', meaning that this function never raises the hot liquid…

48. Стр. 56 www.johnsoncontrols.com

    Form 201.26.OI1(11/09) Part 035-21976-110 Rev. 1 Subject to change without notice. ALL RIGHTS RESERVED.

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