Инструкция на Универсальные контроллеры Systemair серии PXDM
Универсальные контроллеры Systemair серии PXDM6A / PXDM10A для плавного регулирования напряжения, трёхфазные. Инструкция по эксплуатации.
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english
PXDM6A / PXDM10A Multipurpose controller for variable voltage 3 ~ fans Operating Instructions Software version: D2499A from Version 02.03 L-BAL-E180-GB 1243 Index 001 Part.-No. 00163374-42
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Content
1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Target group . . . . . . . . . . . . . .…
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5.13.4 USB-interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LON® Bus system is possible via add-on module . . . . . . . . . . . . . . . . . . . . . . . . 13 13 5.14 Potential at control voltage connections . . . . . . . . . . . . . . . . . .…
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Digital inputs “D1” / “D2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.1 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2.2 Enable ON/OFF function |1D | . . . . . . . . . . . . . . . . . . . . . . . . .…
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General notes 1.1 Structure of the operating instructions General notes Before installation and start-up, read this manual carefully to ensure correct use! We emphasize that these operating instructions apply to specific units only, and are in no way valid for the complete system! Use these operating…
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Safety instructions
Danger due to electric current Warning of dangerous voltage or dangerous current. Information Important additional information and advice for user. 2.3 Product safety The device conforms to the state of the art at the time of delivery and is fundamentally considered to be reliable. The device and…
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Product overview
Danger due to electric current It is generally forbidden to carry out work on electrical live parts. Protection class of the device when open is IP 00! It is possible to touch hazardous voltages directly! The safe isolation from the supply must be checked using a two-pole voltage detector.…
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Mounting Storage • The device must be stored in its original packaging in a dry and weather-proof room. • Avoid exposure to extreme heat and cold. • Avoid over-long storage periods (we recommend a maximum of one year). 3.5 Disposal / recycling Disposal must be carried out professionally and…
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Electrical installation Installation location for agriculture In order to avoid damage caused by ammoniac vapours, the controller shall not be installed in the stable, but rather in an outhouse wherever possible. 4.5 Temperature influences during commissioning Avoid condensation in the controller and…
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Electrical installation
5.3 Mains connection 5.3.1 Line voltage Power from the mains is connected to terminals: PE, L1, L2, L3 and N. Here, it must be strictly observed that the mains voltage lies within the allowable tolerance specifications ( Technical data and nameplate affixed to the side). The neutral conductor…
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Electrical installation Motor protection Motor protection is possible by connecting thermostats “TB” (thermal contacts) or thermistors “TP” (PTC). • When several motors are connected ensure that the thermal contacts “TB” or PTC resistors “TP” are always connected in series. A maximum of six…
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Electrical installation Add-on module type Z-Modul-B Part-No. 380052 The expansion module can be retrofitted. This could be necessary if the analog and digital inputs and outputs are not sufficient for certain applications. The board is easy to install into the device and is connected with the control…
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Electrical installation
Examples for MODBUS connection Recommended wire types 1. CAT5 / CAT7 cables 2. J-Y (St) 2x2x0.6 (telephone wire) 3. AWG22 (2x2 twisted pair) When using telephone flex with four cable cores, we recommend the following allocation: “A (D+)” = red, “B (D-)” = black, “GND” = white Information • Pay…
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Controls and Menu 6.1 Multipurpose LC display and keyboard Controls and Menu 23.09.2011 v_display_erkl_a_u_con.vsd 1. Numeric display 5 digit 2. Moon-Symbol for set point 2 3. Alarm-Symbol (fault indication) 4. Fire-Symbol (heating operation) 5. STOP-Symbol (enable) 6. Bargraph Fanlevel 7. Text line…
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Controls and Menu Menu structure PIN 0010 STOP Service → → → → ← ← ← ← User ▼ ▲ Start ▼ ▲ Info Setting ▼ ▲ ▼ ▲ Events Base setup P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC PIN input E1 Actual Setpoint1 Motor fault Mode ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ E2 Actual Setpoint2 E1 Analog In Menu dependent on device type…
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Base setup 7.1 Select operation mode Base setup Information Simple installation is possible through the selection of the preprogrammed mode of operation. This determines the basic function of the device. The controller configuration is carried out automatically when selecting the application-specific…
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Base setup
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Start-up 8.1 Prerequisites for commissioning Start-up Attention! 1. You must mount and connect the device in accordance with the operating instructions. 2. Double check that all connections are correct. 3. The mains voltage must match the information on the rating plate. 4. The rated current on the…
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Programming 9.1 Speed controller 1.01 9.1.1 Base setup 1.01 Programming Base setup Base setup Mode Factory setting Mode: 1.01 Mode E1 Analog In E2 Function E2 Analog In 9.1.2 E1 Analog In Selection: 0 - 20 mA, 4 - 20 mA, Bus (Inverting Factory setting: 0 - 10 V IO Setup) E2 Function (only for…
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Diagram setting signal and output voltage (Idealized principle diagram)
nM 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. Si 5,6 4 16 7,2 6 14 8,8 8 12 10,4 13,6 15,2 16,8 18,4 18,4 16,8 15,2 13,6 12 10,4 4 8,8 8 2 7,2 5,6 0 – 10 V 10 – 0 V 0 – 20 mA 20 – 0 mA 4 – 20 mA 20 – 4 mA 09.05.2007 v_nmotor_101.vsd nM Motor speed Si Signal 9.2 Temperature control…
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E2 Function (only for special applications)
E2 Function • Function |1E | = External Setpoint e.g. via external signal (0 - 10 V) instead of “Setpoint1” – For sensor type “E1 Analog In” = “KTY or PT1000”: 0 - 10 V -50.0...+150 °C. 0 - 100 % sensor measuring range. – For sensors with active signal: 0 - 10 V E2 Analog In • Function |2E | =…
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Pband
Narrow control range = Short control times Wide control range = Longer control times and more stable control Pband Passive sensor type “KTY”, “PT1000” Setting range: 0 - 200.0 K (Kelvin) Factory setting: 5.0 K, (at 2.02 : 20.0 K) active Sensor type “MTG-120V” Setting range: -10.0...+120.0 K Factory…
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Example 2: Temperature control in “Heating function” (Idealized principle diagram)
nM 100 % Min. 0 % Max. = 100 % Max. 50 % Min. Min. 35 % Max. = 85 % I 10 °C 20 °C S 10 K R 09.05.2007 v_tempcontrol_heat_nmotor.vsd (Controller Setup: “Val > Set = n+” to “OFF”) nM Motor speed S Setpoint R Pband I Actual value 9.2.4 Additional for mode 2.03 : Signal output 0 - 10 V The 0 - 10 V…
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Example for signal out 0 - 10 V (IO Setup: “A function” = |6A | )
10 V 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % Max. Analog Out 50 % Min. Analog Out I 20 °C S 30 °C 10 K R 09.05.2007 v_signal_ausgang_0_10_v.vsd Example: Setpoint ventilation 25.0°C, Offset -5.0 K, Pband 10.0 K S Setpoint Ventilation +/- Offset R Pband I Actual value 9.2.5 For mode 2.03…
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the Cooling Example: Setpoint 15.0 °C, Offset +5.0 K, Hysteresis 2.0 K [°C] [min] ON 9.2.6 ON ON 16.03.2007 v_relais_kuehlen_10k_pos_offset.vsd OFF = 20°C - 2 K = 18 °C ON = 15°C + 5 K = 20 °C If the ambient temperature is higher than the set operating point, the cooling remains switched on. If the…
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Pressure control for condensers refrigeration 3.01 3.04 9.3.1 Base setup 3.01 3.04 Base setup Base setup Mode Mode selection e.g. 3.01 Mode E1 Analog In E1 Analog In For all Modes in Group 3 ( 3.01 , 3.02 , 3.03 , ...) “E1 Analog In” factory setting to “MBG-30I”. (measuring range 0...30 bar)…
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Programming Setting for operation modes 3.01 3.04 3.01 Pressure control condensers, setting Setpoint in bar 3.02 Pressure control for condensers with input for refrigerant, Setpoint in °C 3.03 Two sensors for dual circuit condenser. Automatic regulation to the highest pressure (selection amplifier…
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Programming Functional diagrams pressure control condensers Functional diagram for Mode 3.01 and 3.03 (Idealized principle diagram) n Motore Min. 0 % 100 % Max. = 100 % 50 % Min. Valore effettivo 12 bar Valore nominale 5 bar Campo di regolazione 17 bar 27.03.2007 v_diagramm_301_303_bar.vsd nM Motor…
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Pressure control airconditioning 4.01 4.03 9.4.1 Base setup 4.01 4.03 Programming Base setup Base setup Mode Mode selection e.g. 4.01 Mode E1 Analog In E1 Analog In In all group 2 operating modes 4 ( 4.01 , 4.02 , 4.03 , ) “E1 Analog In” factory setting “DSG200 ”. Selection sensor type: “DSG 50”…
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Programming Setting for operation modes 4.01 4.03 • 4.01 pressure control, setpoint in Pa • 4.02 and 4.03 Pressure control for ventilation systems setpoint depending on outdoor temperature Setting Setting Setpoint1 Setpoint2 Pband Min. Speed Max. Speed Manual mode Speed man. L-BAL-E180-GB 1243 Index…
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Additional menu item for mode 4.02 and 4.03 with outside-temperature dependent targetsetpoint
Outside-temperature dependent target-setpoint Sollwert 1 [Pa] Sollwert 2 [Pa] P-min SA [Pa] An outside temperature compensation can be activated (sensor connection “E2” = “Analog In 2”) when being operated as a pressure regulation device. An optimal building climate, e.g., can be achieved through…
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E1 Offset
Sensor calibration with calibrated comparison device E1 Offset E2 Function E2 Function (only for special applications) • External setpoint = Function |1E | by external signal (0 - 10 V) instead of 0 - 100 % setting range “Setpoint 1”. 0 - 10 V • External manual operation via external signal (0 - 10…
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Additional menu item for mode 5.02 with outside-temperature dependent target-setpoint
Outside-temperature dependent target-setpoint Sollwert 1 [m3/h] Sollwert 2 [m3/h] An outside temperature compensation can be activated (sensor connection “E2” to “Analog In 2”) when being operated as a air volume regulation device. An optimal building climate, e.g., can be achieved through this.…
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E2 Function
Programming E2 Function (only for special applications) • External setpoint = Function |1E | by external signal (0 - 10 V) instead of “Setpoint 1”. 0 - 10 V 0 - 100 % setting range • External manual operation via external signal (0 - 10 V) = Function |2E | Switch over between settings on the device…
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Programming Menu group Start Start Start PIN input PIN input The service menu for the installation can be protected against unintentional changes by a pin code. With further pin codes putting back to pre-setting is possible. PIN 0010 Opening service menu, if PIN-protection activated PIN 1234 Opening…
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“Set external1”
Programming Signal to “E1” / “GND” “Set external2” Signal to “E2” / “GND” “Set Intern1” Menu “Set Intern1” “Set Intern2” Menu “Set Intern2” Info for mode controller 2.01 6.01 Current actual value measured on the sensor 1. Depending sensor-type in: mbr, m3/s, m/s, Pa, %, bar, m3/h, °C, V, mA, etc. E1…
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Programming Save user settings restore with PIN 9090 Save User Setup The individually made device configurations (User Settings) can be saved and, with the corresponding PIN input (9091), can be reestablished. By entering PIN 9090 the individually made device configurations can be reestablished Start…
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Programming Minimum speed cut off Min. speed cut off This function is primarily significant for installation of the device as a pure P Controller in refrigeration and air-conditioning technology. For operation mode speed controller 1.01 without function! Msco = OFF (factory setting) If no “Min.…
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Programming Reverse action of the control function Val>Set=n+ For the effect of the regulation there are two functions: • ON for “Val > Set = n+” increasing Fanlevel for increasing actual value over Setpoint. • OFF for “Val > Set = n+” increasing Fanlevel for decreasing actual value below Setpoint.…
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Integration time = correction time
Setting range: 0 - 200 % smaller = faster bigger = more slowly TI 9.9.10 Data on the total control deviation The total control deviation is comprised of the sum of the control deviations for performance quantities and work quantities combined and refers to the specified areas. In direct reference to…
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A1 Function “A min.” and “A max.” Analog Out 10 V 10 V A max: 10 – 5V 5V 5V A min: 0 – 5V Funktion Signal -100 % 16.03.2007 v_a1_funktion_amin_amax.vsd 5,6 4 16 7,2 6 14 8,8 8 12 10,4 13,6 15,2 16,8 18,4 -27 -16.8 18,4 16,8 15,2 13,6 -6.6 3.6 13.8 12 24 10,4 8,8 7,2 5,6 34,2 44.4 54.6 64.8 4 +75 0…
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10D
9.10.2.2 Programming “Reset” 11D Setting Max. Speed “ON” / “OFF” 12D Motorheating ON / OFF (not for 1~ voltage controller) 13D Reverse direction of rotation “right-hand” / “left-hand” (only for frequency inverter with 3 ~ output) 14D “Freeze function” = maintain momentary modulation value Enable…
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Operation with “Set Intern2” is signalized by the moon symbol for reduced operation
“Set extern1” under “settings” must be programmed to “OFF”. Frequency Switch over between “Setpoint1” and “Setpoint2” (for modes as controller higher 2.01 ) Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” “24 V”). • “D1 Inverting” = “OFF”…
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Programming Automatic control / speed manual, Function |7D | (mode 2.01 ) Switch over between automatic control to set target value (depending on the activation: “Setpoint1”, “Setpoint2”) and the default for “manual operation” set at the device. If for Analog In 2 “E2 function” is programmed to |2E…
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Programming Setting Max. Speed ON / OFF function |11D | The value for “Max Speed” adjusted in menu “Settings”, is activated over a digital input. I.e. the unit works independently of the controller function firm with this value. Contact e.g. at ditgital input “Digital In 1” (depending on device type…
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Programming Inverting analog inputs “E1” / “E2” After programming the signal or sensor type, an inversion of the inputs can be carried out. Factory setting for Inverting inputs = “OFF” (if input activated) (signal: 0 - 10 V, 0 - 20 mA, 4 - 20 mA). For activation using inverted default signals or…
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2K
Fault indication (factory setting for “K2”, non inverting). Energized for operation without fault, for enable “OFF” not energized. De-energized at line, motor and controller fault, Sensor fault dependent on programming, external fault at digital input. 3K External fault separate with message at…
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Programming Add-on module type Z-Modul-B
Program the additional inputs and outputs likewise in “IO Setup”. After connecting the module, the settings menus are automatically expanded to include the additional inputs and outputs. • 1 x analog input 0 - 10 V. For mode 1.01 without function, starting from 2.01 funktion |1E | or |2E | possible.…
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Programming Limits Menu group Limits Limits 9.11.1 Limit indication depending on modulation Following functions can be allocated to the limit indication Level. Function OFF without function 1L Indication with the centralized fault of a programmed relay (IO allocation Function |2K | ). Warning symbol…
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Programming Limit indication depending on setting or sensor signal Following functions can be allocated to the limit indication Lmt E1 Function OFF without function 1L Indication with the centralized fault of a programmed relay (IO allocation Function |2K | ). Warning symbol in display, “AL” code in…
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Programming Limit indication depending on (offset) to Setpoint In operating modes as a controller (via 2.01 ), two limit indicators can be carried out based on the set target value (Setpoint) and measured actual value (on E1). Following functions can be allocated to the limit indication Offset…
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Programming Motor Setup Menu group Motor Setup Motor Setup 9.12.1 Adjusting of CosPhi for motor The control device is set to CosPhi = 0.80 at the factory. For optimal control response, the CosPhi of the installed motor must be entered ( specification on the type identification tag of the motor).…
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Programming Suppression of speeds Suppression of up to three speed ranges. Under certain circumstances, it is possible to prevent disturbing noises that can arise at certain speeds due to resonances. Example for suppression of 2 ranges (Idealized principle diagram) A 100 % 2 50 % 35 % max 1 Setting…
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2.01 2.03 2.04 2.02 2.05 Parameter 3.01 3.02 Menu tables 3.03 3.04 User Setting 4.01 4.02 4.03 5.01 5.02 6.01 Factory setting D2 Function OFF OFF OFF OFF OFF OFF OFF 4.03 = 5D OFF OFF D2 Inverting ----4.03 = OFF D2 Busmode ----4.03 = ON D3* Function OFF OFF OFF OFF OFF OFF OFF OFF OFF D3* Inverting…
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Menu tables Possible allocation of the IOs, PINs Analog outputs A / A2 Function Description function A / A2 1A Constant voltage +10 V 2A proportional level control 3A proportional input E1 4A proportional input E2 5A Group control 6A only 2.03 Cooling function (not for Z-Modul-B) 7A only 2.03…
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Menu tables
Digital outputs K1..K4 Function Description function K1, K2 ,K3*, K4* OFF No function Relays remain always de-energized 1K Operating indication (factory setting for “K1”, non inverting). Operation without fault, reports enable “OFF” 2K Fault indication (factory setting for “K2”, non inverting).…
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Diagnostics menu Diagnostics menu The diagnostics menu supplies information about the momentary operating condition of the device. Diagnostic 00056:46:13 O = Operation, T = Time, C = Controller The time counting runs, as soon as mains voltage is connected (without fault). If events step on (Motor…
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Events / Fault signals
Status digital input 4 (Digital In 4*) OFF = terminals D4 - GND bridged ↔ ON = terminals D4 - GND not bridged D4 Status digital input 5 (Digital In 5*) OFF = terminals D5 - GND bridged ↔ ON = terminals D5 - GND not bridged D5 OFF = relay K1 de-energized: terminals 11 - 12 bridged ON = relay K1…
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Events / Fault signals
2. Alarms with code |AL | Events during which the device automatically restarts operation after the cause of the malfunction has been remedied (e.g. mains failure), or remains in operation (e.g. externally-trunked centralized fault). External error 3. Error with code |Err | Events that lead to a…
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Display
Code* LED Code AL Relais switches Cause internal Operation Fault - - X Events / Fault signals Reaction of Controller Adjustment fault EEP damaged works with defaults EEP error AL controller runs with the read settings - X X EEP data incorrectly EEP Corruption AL 3 AL - X overload - External error AL…
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Enclosure 13.1 Technical data Enclosure The information on the rating plate is valid for a maximum ambient temperature of 40 °C. Type Part.-No. Rated current for 40 °C {1} Line fuse max. {2} [A] [A] Integrated semicon- Heat dissipation ductor fuse max. approx. {3} {1} [Part.-No.] Weight [W] [kg] 30…
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Enclosure Performance reduction during elevated ambient temperatures The maximum permissible ambient temperature for the device is 40 °C or 50 °C depending on version. Up to this temperature, loading (maximum continuous current) with the specified rated current is possible. The removal of heat in the…
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Index A address Average calculation 49 21 B Base setup 9 10 D D-component diagnostics menu Digital inputs DSG E Enable Events Ex zones External Setpoint O 39 C control cable current-operated circuitbreakers motor feed cable motor leads Motor protection motor protection unit Outdoor installation…
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Index Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: Systemair Industrievägen 3 73930 Skinnskatteberg Telefon:+46 (0) Telefax:+46 (0)…
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