Инструкция на Водяные чиллеры с воздушным охлаждением Systemair серии SYSAQUA R32 150-170 бренда Systemair

Installation and maintenance manual

SYSAQUA R32 1

INSTALLATION INSTRUCTION English NOTICE D’INSTALLATION Français INSTALLATIONSHANDBUCH Deutsch ISTRUZIONI INSTALLAZIONE Italiano INSTRUCCIONES DE INSTALACIÓN Español

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POWER SUPPLY MUST BE SWITCHED OFF BEFORE STARTING WORK IN THE ELECTRIC CONTROL BOX 1. GENERAL RECOMMENDATIONS The purpose of this Manual is to provide users with instructions for installing, commissioning, using and maintaining the units. It does not contain the complete description of all the…

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1.2. WARNING Cut-off power supply before starting to work on the appliance. When making the hydraulic connections, ensure that no impurities are introduced into the pipe work. The manufacturer declines any responsibility and the warranty becomes void if these instructions are not respected. If you…

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1.3. EQUIPMENT SAFETY DATA This product contains R32 refrigerant that has a minimal environmental impact, thanks to its low value of Global Warming Potential (GWP). According to ISO 817, R32 refrigerant is classified as A2L, which is slightly flammable, since the flame propagation rate is low, and…

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Safety Data Difluoromethane R32 Only experienced and properly instructed persons should handle gases under pressure. Use only properly specified equipment which is suitable for this product, its supply pressure and temperature. Purge system with dry inert gas (e.g. helium or nitrogen) before gas is…

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2. INSPECTION AND STORAGE At the time of receiving the equipment carefully cross check all the elements against the shipping documents in order to ensure that all the crates and boxes have been received. Inspect all the units for any visible or hidden damage. In the event of shipping damage, write…

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6. CONTENTS OF PACKAGE 1 SYSAQUA R32 1 Water filter 1 Bag with the documentation 6.1. OPTIONALS ACCESSORIES Anti-vibration rubber pads Isolating valve Spring pads Lack of water pressure switch On opening the box, check that all of the accessories required for installation are present. Caution The…

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8.3. GENERAL MAINTENANCE The method of handling depends on the model of SYSAQUA R32 and its final destination. ² Take care to avoid any rough handling or impacts when unloading and moving the appliance. ² Before hoisting into position, test lift to insure stability and balance. Avoid twisting or…

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8.3.1. HANDLING BY SLINGING Lifting is also possible by slinging. Holes implemented at each end of the unit allow inserting slinging bars along the chassis width. A spreader must be used to prevent damage to the machine edges. 150 Hole diameter mm Caution Slings must never touch the unit casing of…

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9. TECHNICAL SPECIFICATIONS 9.1. MODELS DESIGNATION SYSAQUA R32 150 . H . 1P-SP . STD . SYS . AC . + . CG . T REP. Description SYSAQUA R32 150 : size 150 SYSAQUA R32 170 : size 170 1 Size 2 Version L 3 Hydraulic circuit Empty : Without pump 1P-SP : Single pump standard pressure 1P-HP: Single pump…

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9.2. PHYSICAL CHARACTERISTICS - SYSAQUA R32 L - STD VERSION 150 Supply voltage Number of refrigerant circuit 170 400V / 3~ / 50Hz 1 REFRIGERANT Type Factory charge R32 SEE NAME PLATE COMPRESSORS Type Number Startup type Part load steps Crankcase heater Scroll 2 2 DIRECT % W 0/45/55/100 0/38/62/100…

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PHYSICAL CHARACTERISTICS - SYSAQUA R32 L - S VERSION 150 Supply voltage Number of refrigerant circuit 170 400V / 3~ / 50Hz 1 REFRIGERANT Type Factory charge R32 SEE NAME PLATE COMPRESSORS Type Number Startup type Part load steps Crankcase heater Scroll 2 2 DIRECT % W 0/45/55/100 0/38/62/100 66/105…

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PHYSICAL CHARACTERISTICS - SYSAQUA R32 H - STD VERSION 150 Supply voltage Number of refrigerant circuit 170 400V / 3~ / 50Hz 1 REFRIGERANT Type Factory charge R32 SEE NAME PLATE COMPRESSORS Type Number Startup type Part load steps Crankcase heater Scroll 2 2 DIRECT % W 0/45/55/100 0/38/62/100 66/105…

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PHYSICAL CHARACTERISTICS - SYSAQUA R32 H - S VERSION 150 Supply voltage Number of refrigerant circuit 170 400V / 3~ / 50Hz 1 REFRIGERANT Type Factory charge R32 SEE NAME PLATE COMPRESSORS Type Number Startup type Part load steps Crankcase heater Scroll 2 2 DIRECT % W 0/45/55/100 0/38/62/100 66/105…

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9.3. REFRIGERATION SPECIFICATIONS 9.3.1. REFRIGERANT CIRCUIT DIAGRAM 9.3.2. REFRIGERANT CHARGE SEE APPENDIX Caution This equipment contains fluorinated gas with greenhouse gas effects covered by the Kyoto agreement. The type and quantity of refrigerating fluid per circuit are indicated on the…

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9.3.4. QUANTITY OF GREENHOUSE GAS The quantity of greenhouse gas in a SYSAQUA R32 unit is expressed as an equivalent weight of CO2 (kg CO2) and can be calculated as follow: Quantity of greenhouse gas (kg of CO2) = Quantity of gas (kg) x gas GWP with quantity of gas: refrigerant load in the cooling…

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9.5. OPERATING LIMITS 9.5.1. SYSAQUA R32 150-170 L/H COOLING MODE OAT - Outdoor air temperature (°C) 40 35 R ATE W 30 La YCO + GL 25 T NI nd U WATER and OAD TL PAR UNIT PART LO AD WATER + GLYCOL WATER WATER + GLYCOL + EC Fan WATER + EC Fan -5 -10 -15 -20 -15 -10 -5 Leaving water temperature (°C)…

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10. INSTALLATION Caution The unit is not designed to withstand weights or stresses from adjacent equipment, pipe work or constructions. Any foreign weight or stress on the unit structure could lead to a malfunction or a degradation with dangerous consequences for personnel and property. In such an…

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10.1.3. REDUCTION OF NOISE POLLUTION In order to contain noise levels, we equip our appliances with quiet fans and encase the technical compartment in sound-proofed panels. However, noise levels can be reduced even further by following a few installation precautions: ² Do not install the appliance…

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10.3. ATTACHMENT TO THE GROUND 96 The surface of the floor or structure located under the SYSAQUA R32 must be flat, and with sufficient strength to withstand the unit's weight with its full liquid load, and occasional presence of maintenance equipment. The SYSAQUA R32 does not require anchoring on…

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11. HYDRAULIC LINKS Caution When choosing and installing water pipes, you must consult and observe all current local standards, regulations and instructions. 11.1. MAIN HYDRAULIC CIRCUIT Caution The mains hydraulic circuit will provide a constant water flow on the refrigerating fluid/water plate…

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11.3. MINIMUM WATER VOLUME REQUIREMENTS To ensure that the system operates correctly you must use suitably sized and properly routed pipes for the hydraulic links between the SYSAQUA R32 and the mains network. Proper operation of the regulation and safety devices is ensured only when the water…

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11.6. FROST PROTECTION If the SYSAQUA R32 is exposed to ambient temperatures between 1°C and -18°C, protect the water circuit against frost. Caution THE USE OF A GLYCOL-BASED SOLUTION IS THE ONLY EFFECTIVE FROST-PROTECTION MEANS The glycol-based water solution must be sufficiently concentrated to…

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11.7. WATER QUALITY The water must be analyzed; the hydraulic network system installed must include all elements necessary for water treatment: filters, additives, intermediate exchangers, drain valves, vents, check valves, etc., according to the results of the analysis. Caution The SYSAQUA R32 must…

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11.8. HEAT INSULATION To guarantee proper energy efficiency and compliance with current standards, water pipes passing through uninhabited zones should be properly lagged to retain heat. To achieve correct insulation with conductivity of 0.04 W/mK, lag the pipes with insulating material with a…

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12. WIRING DIAGRAM AND LEGEND 12.1. WIRING DIAGRAM SEE APPENDIX 12.2. LEGEND POL698 POL965 J37610 Control and power for models 150 to 170 kW 12.2.1. POWER SUPPLY Power cable must be connected to the main power supply switch QG (Copper cable is recommended). The supply is protected at the head by an…

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13. ELECTRICAL CONNECTIONS WARNING Before carrying out any work on the equipment, make sure that the electrical power supply is disconnected and that there is no possibility of the unit being started inadvertently. Non-compliance with the above instructions can lead to injury or death by…

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Caution Before connecting the supply lines, check that the voltage available is within the limits specified (Refer to the § ELECTRIC SPECIFICATIONS, page 19). Voltage differences between each phase do not have to exceed 2 %. If the unbalance is unacceptable, call the distribution company to have…

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13.2. OPTIONS ALL SEASONS AND VARIABLE FLOW PUMP VAR VAR If you have an IT (ungrounded) system or corner-grounded TN system, disconnect the internal EMC filter by removing the EMC screw. EMC EMC Caution Disconnect the internal EMC filter when installing the drive on an IT system (an ungrounded power…

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13.4. ALARM INDICATORS The SYSAQUA R32 control system has a dedicated alarm indicator. This information is available via a dry contact (Normally Closed) by connecting to the unit’s terminals 3 and 4. Caution The unit must only be rendered accessible for maintenance if the client cables connected to…

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14. REGULATION SYSAQUA R32 units are fitted with an electronic control system. It provides the command, control and alarm functions. 14.1. ORDER OF PRIORITY FOR CONTROL SYSTEMS The SYSAQUA R32 can be controlled by various interfaces and systems. The order of priority for each drive system is as…

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14.2.2. HOME PAGE The home page is used quickly display the state of the unit: Main overview 1/3 ² Current mode Current mode Red. H ² Water inlet temperature (RWT) RWT 42.3°C ² Water outlet temperature (LWT) LWT 45.2°C 14.2.3. MAIN MENU Pressing the "Info" button displays this screen directly. Main…

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14.3. INITIAL SETTINGS Open the electrical box and check that all circuit breakers are open except for FTC. Before starting up the SYSAQUA R32 for the first time, the "Installation" menu must be configured. 14.3.1. TIME SETTINGS Caution If the date and time are not set, the unit will function in…

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14.3.3. DEFINING THE GLYCOL RATE Define the type and glycol content present in the installation water circuit. Main Menu Status 1/4 Commissioning 1/12 03.01.2021 10:40:05 Language selection Communications Glycol protection Auto changeover Water Law Reduced mode Load Shedding Cold OAT protection…

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14.4.2. CONFIGURING INPUT D2 During installation, a switch can be connected onto the D2 digital input. -CDT-1.2 -SWS The operating mode defined for this input takes priority over all control systems such as the HML, BMS or calendar. FAN Security chain 9-25 10-22 6-7 13 -X2 2 14 Configuration Fan…

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14.4.4. SELECTING THE OPERATING MODE To launch the unit, the user must select the desired mode in the menu: ² Delegate : the current mode is determined by the BMS or by default by the calendar (refer to the user manual) Main Menu Status 1/4 Status HMI status HMI mode State from Actual status Cooling…

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14.4.6. WATER LAW The configuration of the different water law settings dynamically matches the setpoint according to the outside temperature. The different parameters below for the water law can be set in the installation menu and by a GTC. Main Menu Status 1/4 Commissioning Services Access…

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14.4.6.2. HEAT MODE The water law replaces the heat mode setpoint with the f function of the OAT outside temperature: ² water law setpoint = f(OAT) Function f is restricted between 20 and 60°C. It is defined by points A, B and C in the graph below. The values indicated are factory values. f (°C)…

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14.4.8. "VARIABLE PRIMARY FLOW” OPTION Main Menu Status 1/4 Commissioning Services Configuration Manual control Defrost Operation hours Lock out Calibration Inputs-Outputs Parameters Archives Services Access 1/9 Configuration 1/5 Fan Pump Circuit control Contacts D1 D2 Water dT max The "Variable…

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14.4.8.2. VP MODE - CONSTANT OUTPUT PRESSURE The frequency inverter controls the pump’s speed to maintain an even water pressure at the output of the unit, regardless of the number of operating terminals. Caution The hydraulic facility must include a system that retains the required minimum water…

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It is necessary to determine the pressure setting to be maintained in the system then set the frequency inverter according to this pressure value. 14.4.8.2.1. DETERMINATION OF THE PRESSURE SETTING The frequency inverter ACS3 displays the reading via the pressure transducer WPT. 1. Set all units in…

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14.4.9. REDUCED MODE Main Menu Status 1/4 Commissioning Services Access Reduced mode can have one of the following configurations: Commissioning 1/13 03.01.2021 10:40:05 Language selection Communications Glycol protection Auto changeover Water Law Reduced mode Load Shedding NetTune Cascade Cold OAT…

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14.5. ALARMS If no alarm is active, pressing the "Alarm" button takes you to the alarm history Main overview 1/3 Current mode Red. H RWT 42.3°C LWT 45.2°C Alarm history 1/5 Entries 4 - Discharge T. Circuit 1 : op. loop... + Discharge T. Circuit 1 : op. loop... + Condensing P. Circuit 1: op. loop...…

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14.5.3. ALARMS HISTORY This history reports the 150 most recent activation or deactivation of alarms: ² Activation of an alarm will be indicated by a "+" ² Deactivation of an alarm will be indicated by a "-" Alarm deactivated Alarm 1 activated Alarm 2 activated For the activation and deactivation…

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15. COMMISSIONING Information THE COMMISSIONING FORM AVAILABLE IN THE ANNEX MUST BE COMPLETED, HANDED TO THE OPERATOR AND SENT TO THE MANUFACTURER AS A PRIOR CONDITION FOR THE WARRANTY TO APPLY. Caution When performing startup and service, thorough safety precautions shall always be taken. Only a…

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15.1.3. HYDRAULIC CHECK 1. Check that the external water circuit components (pumps, user equipment, filters, expansion tank and reservoir if supplied) have been correctly installed in accordance with the manufacturer’s recommendations and that the water inlet and outlet connections are correct. 2.…

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15.2. UNIT START-UP 15.2.1. PHASE ROTATION PROTECTION If the phase of the power supply is not correct, the phase rotation protection device will prevent the machine from starting (Refer to the § ELECTRICAL CONNECTIONS, page 30). If phase rotation is correct, close all circuit breakers. 15.2.2. FIRST…

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15.2.4. PUMP MANAGEMENT In the case of double pump option, both pumps never operate simultaneously: second pump will be started only in case of failure of the first one. Both pumps are marked with numbers 1 and 2 corresponding to the pump selection switch in the HMI. The pump change is not…

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18. MAINTENANCE Simple preventive maintenance ensures longevity of your SYSAQUA R32 : ² Better refrigeration performance ² Reduced power consumption ² Accidental component breakage prevention ² Prevention of heavy, late, and expensive interventions ² Environment protection Depending on actual…

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It is essential to keep an up to date maintenance booklet to record temperature and pressure readings and all checks and maintenance operations performed on the SYSAQUA R32. Caution All refrigerating fluid charging, sampling and draining operations must be performed by a skilled technician using…

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18.2. PERIODIC TABLE OF SERVICE AND MAINTENANCE TASKS PER COMPONENTS ACTIONS month months months months months Recommended inspection and maintenance interval 1 - Casing 1.3 1.4 1.5 Control possible contaminations, damage and/or corrosion. Check the possible presence of water (condensates…

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month months months months months Recommended inspection and maintenance interval  TASKS PER COMPONENTS ACTIONS 3.10 Check filter cleanliness. Clean 3.11 Check that the hydraulic circuit is filled properly 3.12 Check the condition of the expansion tank (presence of excess corrosion, or gas pressure…

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18.3. MAINTENANCE PROCEDURES 18.3.1. GENERALITIES This equipment must be submitted for sealing checks at least once per year, by a professional authorized to perform such an operation. Refer to national requirements for the frequency of these checks. Caution ANY BRAZING OPERATION ON THE COOLING…

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18.3.4. REPAIRS Caution Only the competent person trained in handling flammable refrigerants (demonstrated by proof of suitable training) is authorized to open or shut off the refrigerant circuit. Repairs to components containing refrigerant must be undertaken by a competent person in accordance…

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18.3.5. SPECIFIC COMPONENTS 18.3.5.1. COMPRESSORS Oil for refrigeration equipment is light and transparent. It maintains its colour for a long operating period. As a refrigeration system designed and installed properly will run without problem, the compressor oil does not require replacement, even…

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18.3.5.4. PLATE HEAT EXCHANGER Verify the pressure difference between the inlet and the outlet of the heat plate exchanger. If the water pressure and flow rate values do not correspond to the pressure loss curves available in § HYDRAULIC PUMPS CURVES, page XVII , the heat plate exchanger may be foul…

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18.3.8. DISPOSAL The disposal of refrigerating systems and their component parts must be carried out in accordance with applicable local and national regulations. Used refrigerant which is not going to be reutilized must be treated as a waste material requiring safe disposal. The discharge of…

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19. TROUBLE SHOOTING Problem Probable cause Solution Unit operates continuously but without generating cooling Insufficient refrigerant fluid charge. Top up the refrigerant fluid charge. Clogged dehumidification filter. Replace the dehumidification filter. Reduced output from one or both circuits…

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Problem Probable cause Solution Incorrect operation of the high pressure pressostat. Check the operation of the pressostat. Replace it if required. Circuit stoppage Outlet valve partially closed. further to the high pressure thermostat Non-condensable particles in the circuit. being activated.…

APPENDIX

ANNEXE ANLAGE ALLEGATO ANEXO

APPENDIX

DIMENSIONS III PRESSURE LOSSES OF THE DESUPERHEATER XII HYDRAULIC PUMPS CURVES XIII REFRIGERANT CIRCUIT DIAGRAM VII WIRING DIAGRAM XIV SYSAQUA R32 150 - 170 AC FANS IV SYSAQUA R32 150 - 170 EC FANS V SYSAQUA R32 150 - 170 HPF FANS VI SYSAQUA R32 L VIII SYSAQUA R32 H VIII HYDRAULIC CIRCUIT DIAGRAM IX…

DIMENSIONS

DIMENSIONS ABMESSUNGEN DIMENSIONI DIMENSIONES English Deutsch Français F Electrical power supply F Alimentation électrique F Stromversorgung I Gauge kit (optional) I Kit de jauge (en option) I Messgerätesatz (optional) L Main switch L Sectionneur général L Hauptschalter M Control keypad / display M…

Ø1"1/4 Ø2"1/2 INTLET WATER 250 Side view Desuperheater Front view 2 310 Side view OUTLET Top view IV SYSAQUA R32 Bottom view 127

Front view Side view INTLET WATER 250 Ø1"1/4 Ø2"1/2 Desuperheater Side view OUTLET Top view Bottom view SYSAQUA R32 V

SYSAQUA R32 150 - 170 HPF FANS

Front view Side view INTLET WATER 250 Ø1"1/4 Ø2"1/2 Desuperheater Side view OUTLET Top view VI SYSAQUA R32 Bottom view 127

REFRIGERANT CIRCUIT DIAGRAM

SCHEMA DU CIRCUIT FRIGORIFIQUE KÄLTEKREISLAUFDIAGRAMM SCHEMA DEL CIRCUITO REFRIGERANTE ESQUEMA DEL CIRCUITO FRIGORIFÍCO English Deutsch Français 1 Tandem scroll compressors 1 Compresseurs scroll en tandem 1 Tandem-Scrollkompressoren 2 Air cooled condenser 2 Condenseur à air 2 Verflüssigerbündel 3…

SYSAQUA R32 L

HYDRAULIC CIRCUIT DIAGRAM

SCHEMA DU CIRCUIT HYDRAULIQUE HYDRAULISCHER SCHALTPLAN SCHEMA CIRCUITALE IDRAULICO ESQUEMA CIRCULAR HIDRÁULICO English Deutsch Français COMPONENTS COMPOSANTS KOMPONENTEN 1 Plate heat exchanger 1 Echangeur à plaques 1 Plattenwärmeübertrager 2 Pump 2 Pompe 2 Pumpe 3 Draining valve 3 Vanne de vidange 3…

SYSAQUA R32 150-170 WITHOUT PUMP

SYSAQUA R32 150-170 SINGLE PUMP + TANK

Evaporator pressure drop (kPa)

PRESSURE LOSSES OF THE PLATE HEAT EXCHANGER PERTE DE CHARGE DE L'ECHANGEUR A PLAQUES DRUCKVERLUST PLATTENWÄRMEÜBERTRAGER PERDITA DI CARICO SCAMBIATORE A PIASTRE PÉRDIDA DE CARGA INTERCAMBIADOR DE PLACAS 50 SYSAQUA R32 150 - Water flow (m3/h) Desuperheater pressure drop (kPa) PRESSURE LOSSES OF THE…

Water flow (m3/h) 18 Water flow (m3/h) APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO 2 1,8 Water flow (m3/h) 1,4 1,2 1 0,8 0,6 1,8 0,4 1,6 Power Input (kW) 200 40 0,2 1,4 0 1,2 Water flow (m3/h) SYSAQUA R32 150 - 170 - STANDARD PRESSURE PUMP0,6 0,4 Water flow (m3/h) Water flow (m /h) 3 100 0,2 4 0…

WIRING DIAGRAM

SCHEMAS ELECTRIQUES STROMLAUFPLANS SCHEMA ELETRICO ESQUEMA ELECTRICO TAKE CARE! These wiring diagrams are correct at the time of publication. Manufacturing changes can lead to modifications. Always refer to the diagram supplied with the product. ATTENTION Ces schémas sont corrects au moment de la…

LEGEND

Español Condensador compresor Italiano Sonda de temperatura de descarga Deutsch Condensatore di rifasamento compressore Resistencia de cárter de los compresor Français Sonda temperatura di mandata Sonda temperatura baja presion ESQUEMAS DE COMANDO Resistenza carter olio compressore Sonda de…

PTLP

PTHP PSW PSHP OF ON/OFF PC POL xxx OCT OAT MT LWT KWP KOF KC KAWP KADHW KAB KA FTWP Pressure transducer (low pressure) Pressure transducer (highpressure) Water low pressure switch (option) Automatic reset high-pressure switch Regulation Power socket for modem ON/OFF switch Outdoor fan motor De-icing…

Français

Deutsch SCHEMI DI COMANDO Italiano ESQUEMAS DE COMANDO Español Válvula de inversión de ciclo STEUERPLÄNE Valvola inversione di ciclo Interruptor día / noche SCHEMAS DE COMMANDE Umkehrzyklusventil Interruttore giorno / notte Motor de arranque «Soft Starter» DESIGNACIÓN Vanne d’inversion de cycle Tag…

SYSAQUA R32 150 - 170

XVIII SYSAQUA R32

SYSAQUA R32 XIX

XX SYSAQUA R32

SYSAQUA R32 XXI

XXII SYSAQUA R32

SYSAQUA R32 XXIII

XXIV SYSAQUA R32

SYSAQUA R32 XXV

XXVI SYSAQUA R32

SYSAQUA R32 XXVII

XXVIII SYSAQUA R32

SYSAQUA R32 XXIX

XXX SYSAQUA R32

SYSAQUA R32 XXXI

XXXII SYSAQUA R32

SYSAQUA R32 XXXIII

XXXIV SYSAQUA R32

SYSAQUA R32 XXXV

XXXVI SYSAQUA R32

START UP FORM / FICHE DE MISE EN SERVICE

CUSTOMER INFORMATION: Order number: Job name: Contractor: Installation address: % Contact: : INSTALLER INFORMATION: Company: Address: % Contact: : COMMISSIONING INFORMATION: Company: Address: Contact: UNIT IDENTIFICATION: %: SYSAQUA R32 L SYSAQUA R32 H Unit serial number: YES NO YES NO YES Simple…

INSTALLATION MEASUREMENTS

Ambient temperature: Ambient humidity: ELECTRICAL MEASUREMENTS: Voltage L1-N: Voltage L1-L2:: Voltage L1-L3: Voltage L2-L3:: YES NO Voltage unbalance less than 2 % VOLTAGE L1-L2 L1-L3 L2-L3 Never start the unit if the voltage unbalance is over 2 %. Please, contact your electricity supplier for help.…

As part of our ongoing product improvement programme, our products are subject to change without prior notice. Non contractual photos. Part number : J581977GB Supersedes : None Route de Verneuil 27570 Tillières-sur-Avre FRANCE & : +33 (0)2 : +33 (0)2 IOM AQA R32 03-N-1GB Systemair AC SAS

Инструкция на Водяные чиллеры с воздушным охлаждением Systemair серии SYSAQUA R32 150-170

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