Инструкция на Водяные чиллеры с воздушным охлаждением Systemair серии SYSAQUA 20-40 L бренда Systemair

Installation and maintenance manual

SYSAQUA 20 / 25 / 30 / 35 / 40 Air Cooled Water Chillers and Heat Pumps 19.5 â 41.6kW 19.3 â 40.9kW

SYSAQUA 1

INSTALLATION INSTRUCTION English NOTICE D’INSTALLATION Français INSTALLATIONSHANDBUCH Deutsch ISTRUZIONI INSTALLAZIONE Italiano INSTRUCCIONES DE INSTALACIÓN Español

POWER SUPPLY MUST BE

SWITCHED OFF BEFORE STARTING WORK IN THE ELECTRIC CONTROL BOX 1. GENERAL RECOMMENDATIONS The purpose of this Manual is to provide users with instructions for installing, commissioning, using and maintaining the units. It also contains instructions on starting up the machine as well as…

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English 1.3. EQUIPMENT SAFETY DATA Safety Data R410A Toxicity Low In contact with skin Skin contact with the rapidly evaporating liquid may cause tissue chilblains. In case of skin contact with the liquid, warm the frozen tissue with water and call a doctor. Remove contaminated clothing and…

2. INSPECTION AND STORAGE

At the time of receiving the equipment carefully cross check all the elements against the shipping documents in order to ensure that all the crates and boxes have been received. Inspect all the units for any visible or hidden damage. In the event of shipping damage, write precise details of the…

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5. CONTENTS OF PACKAGE 1 SYSAQUA 1 Water filter 1 Bag with the documentation 5.1. OPTIONALS ACCESSORIES Anti-vibration rubber pads Spring pads Isolating valve On opening the carton, check that all the accessories required for installation are present. 6. DIMENSIONS SEE APPENDIX 7. HANDLING 7.1. NET…

When handling the SYSAQUA, beware not to damage the finned coil block. Protect it with cardboard

or particle panels. 7.3.1. HANDLING WITH A FORKLIFT A forklift can be used to handle the SYSAQUA 20/25/30/35/40 units when palletized. Place a safety wedge between the unit base and the fork lift truck to avoid damaging the unit’s structure and casing. 7.3.2. HANDLING BY SLINGING Lifting is also…

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8. TECHNICAL SPECIFICATIONS 8.1. PHYSICAL CHARACTERISTICS 2x40 2x49 2x49 2x49 1.78 1.78 2.55 2.55 2.55 3.31 4.25 4.64 6.59 7.02 2.09 2.68 2.92 4.15 4.42 5.53 7.10 7.75 11.01 11.72 3.35 4.36 4.64 6.16 6.44 2.11 2.75 2.92 3.88 4.06 5.59 7.28 7.75 10.29 10.75 3.35 4.64 5.11 6.41 7.16 2.11 2.92 3.22…

SYSAQUA 9

8.2.1. REFRIGERANT CIRCUIT DIAGRAM 8.2.2. REFRIGERANT CHARGE SEE APPENDIX Caution This equipment contains fluorinated gas with greenhouse gas effects covered by the Kyoto agreement. The type and quantity of refrigerating fluid per circuit are indicated on the product plate. The installer and end…

8.3. ELECTRIC SPECIFICATIONS

8.3.1. SYSAQUA WITH STANDARD FAN Power supply Maximum current Without Fuse rating aM pump Total starting current (without soft starter) Total starting current (with soft starter) Maximum current Fuse rating aM With pump Total starting current (without softstarter) Total starting current (with…

9. INSTALLATION

Caution The unit is not designed to withstand weights or stresses from adjacent equipment, pipe work or constructions. Any foreign weight or stress on the unit structure could lead to a malfunction or a degradation with dangerous consequences for personnel and property. In such an event, the…

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When choosing the location for the SYSAQUA, take care to leave sufficient free clearance on all sides to ensure easy access for maintenance work. The minimum free clearance dimensions indicated must be observed to ensure both proper system operation and allow access for maintenance and cleaning.…

10. HYDRAULIC LINKS

Caution When choosing and installing water pipes, you must consult and observe all current local standards, regulations and instructions. 10.1. MAIN HYDRAULIC CIRCUIT Caution The mains hydraulic circuit will provide a constant water flow on the refrigerating fluid/water plate exchanger and in case…

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English 10.3. MINIMUM WATER VOLUME REQUIREMENTS To ensure that the system operates correctly you must use suitably sized and properly routed pipes for the hydraulic links between the SYSAQUA and the mains network. Proper operation of the regulation and safety devices is ensured only when the water…

SYSAQUA 15

If the SYSAQUA is exposed to ambient temperatures between 1°C and -18°C, protect the water circuit against frost. Caution THE USE OF A GLYCOL-BASED SOLUTION IS THE ONLY EFFECTIVE FROST-PROTECTION MEANS The glycol-based water solution must be sufficiently concentrated to ensure appropriate protection…

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English 10.7. WATER QUALITY The water must be analyzed; the hydraulic network system installed must include all elements necessary for water treatment: filters, additives, intermediate exchangers, drain valves, vents, check valves, etc., according to the results of the analysis. Caution The SYSAQUA…

SYSAQUA 17

To guarantee proper energy efficiency and compliance with current standards, water pipes passing through uninhabited zones should be properly lagged to retain heat. To achieve correct insulation with conductivity of 0.04 W/mK, lag the pipes with insulating material with a radial thickness between…

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12. ELECTRICAL CONNECTIONS

WARNING Before carrying out any work on the equipment, make sure that the electrical power supply is disconnected and that there is no possibility of the unit being started inadvertently. Non-compliance with the above instructions can lead to injury or death by electrocution. The electrical…

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English Caution Supplying the unit with a line with an unbalance exceeding the acceptable value results in cancelling the warranty. Caution Correction of the excessive centralized power factor (>0.95) may generate transient phenomena dangerous for the motors and contactors of the unit during the…

SYSAQUA 21

If you have an IT (ungrounded) system or corner-grounded TN system, disconnect the internal EMC filter by removing the EMC screw. VAR VAR EMC EMC ACS3 SYSAQUA 20 - 25 - 30 - 35 - 40 OPTION "VARIABLE PRIMARY FLOW" Caution Disconnect the internal EMC filter when installing the drive on an IT system…

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13. REGULATION SYSAQUA units are fitted with an electronic control system. It provides the command, control and alarm functions. 13.1. ORDER OF PRIORITY FOR CONTROL SYSTEMS The integrated regulator in the SYSAQUA can be controlled by various interfaces and systems. The order of priority for each…

SYSAQUA 23

The home page is used to quickly display the state of the machine by displaying the following information: ² Operating mode ² Water return temperature ² Water flow temperature Main overview 1/3 Current mode Red. H Entering water T. 42.3°C Leaving water T. 45.2°C 13.2.3. MAIN MENU Pressing the "Info"…

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English 13.3. INITIAL SETTINGS Open the electrical box and check that all circuit breakers are open except for FTC. Before starting up the SYSAQUA for the first time, the "Installation" menu must be configured. 13.3.1. TIME SETTINGS Caution If the date and time are not set, the unit will function in…

SYSAQUA 25

English 13.3.3. DEFINING THE GLYCOL RATE Define the type and glycol content present in the installation water circuit. Main Menu Status 1/4 Commissioning Services Access Commissioning 1/12 03.02.2016 10:40:05 Language selection Communications Glycol protection Auto change over Water Law Reduced mode…

Status

OAT 2xBK SD/N O LWT 2xBK The operating mode defined for this input takes priority over all control systems such as the HML, BMS or calendar. EWT 2xBK 13.4.2. CONFIGURING INPUT D2 During installation, a switch can be connected onto the D2 digital input. 1 1/4 Configuration T2 M B3 M B2 T1 B1 M D2 EEV…

SYSAQUA 27

² Delegate : the current mode is determined by the BMS or by default by the calendar (refer to the user manual) Main Menu Status 1/4 Status HMI state HMI mode State from Mode from Cooling setp. Current setp. cool Heating setp. Current setp. heat Load Capacity Hydraulic circuit Circuit 1 heaters…

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13.4.6. WATER LAW The configuration of the different water law settings dynamically matches the setpoint according to the outside temperature. The different parameters below for the water law can be set in the installation menu and by a GTC. Main Menu Status 1/4 Commissioning 1/12 03.02.2016…

SYSAQUA 29

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English 13.4.7. "VARIABLE PRIMARY FLOW” OPTION Main Menu Status 1/4 Commissioning Service Configuration Manual control Deice Operation hours Lock out Inputs-Outputs Parameters Archives Services Access 1/8 The "Variable Primary Flow" option is used to modulate the power of the hydraulic pump. This…

13.4.7.2. CONSTANT SPEED MODE VS CAPACITY

The speed of the pump depends on the capacity of the unit. This speed range is determined during commissioning to adjust the power of the pump to the load drops of the installation. Speed set-point 100% Mod. pump max speed Pump configuration 1/13 Pump Single Continuous pump Off Modulation 2 stages…

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It is necessary to determine the pressure setting to be maintained in the system then set the frequency inverter according to this pressure value. 13.4.7.3.1. DETERMINATION OF THE PRESSURE SETTING The frequency inverter ACS3 displays the reading via the pressure transducer WPT. 1. Set all units in…

SYSAQUA 33

Main Menu Status English 13.4.8. REDUCED MODE 1/4 Commissioning Services Access Reduced mode can have the following configurations: Commissioning 1/12 03.02.2016 10:40:05 Language selection Communications Glycol protection Auto change over Water Law Reduced mode Limited capacity Cold OAT protection…

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English 13.5. ALARMS Trigger all circuit breakers. Silence the alarm. If at least one alarm or warning is in progress, the alarm button flashes. Press the 'Alarm' button to access the latest current alarm. The screen displays the latest alarm activated with a description, the date and time at which…

SYSAQUA 35

Main Menu Status English 13.6. SCHEDULE The first line displayed shows the current mode at the level of time programming. 1/4 Commissioning 1/12 03.02.2016 10:40:05 Language selection Communications Glycol protection Auto change over Water Law Reduced mode Limited capacity Cold OAT protection Small…

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14. COMMISSIONING Caution When performing startup and service, thorough safety precautions shall always be taken. Only qualified individuals should perform these functions. 14.1. PRE-START CHECK LIST Before commissioning the system, you must carry out a certain number of installation checks to…

SYSAQUA 37

14.2.1. GENERAL Cheek for any unusual noises or vibration in the running components. 14.2.2. PHASE ROTATION PROTECTION If the phase of the power supply are not correct, the phase rotation protection device will prevent the machine from starting. 14.2.3. ELECTRICAL 14.2.3.1. SET POINTS 1. Compressors…

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English 14.2.5. COMPRESSOR AND REFRIGERATION SYSTEM 1. Running check: Start the compressor. Check for any unusual noise or vibration. 2. Operating Pressures: Operate the unit for at last 20 minutes and ensure that the refrigerant pressures are stabilised, and cheek that they are within the normal…

17. MAINTENANCE

Caution The user is responsible for ensuring that the unit is in perfect working order and that the technical installation and minimum maintenance operations have been performed by a qualified technician in accordance with the procedures described in the present manual. Depending on actual…

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English 17.2. PERIODIC TABLE OF SERVICE AND MAINTENANCE TASKS PER COMPONENTS ACTIONS month months months months months Recommended inspection and maintenance interval 1 - Casing 1.3 1.4 1.5 Control possible contaminations, damage and/or corrosion. Check the possible presence of water (condensates…

month months months months months Recommended inspection and maintenance interval  TASKS PER COMPONENTS ACTIONS 3.10 Check filter cleanliness. Clean 3.11 Check that the hydraulic circuit is filled properly 3.12 Check the condition of the expansion tank (presence of excess corrosion, or gas pressure…

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English 17.3. MAINTENANCE PROCEDURES 17.3.1. REFRIGERANT CIRCUIT This equipment must be submitted to sealing checks minimum once per year, by a professional authorized to perform such an operation. Refer to national requirements for the frequency of these checks. Caution Never use the compressor as…

SYSAQUA 43

Caution Fin edges are sharp and can cause injury hazard. Avoid contact with them. Condenser coils are composed of copper tubes and aluminium fins. In case of leaks due to damage or shock, the coils must be repaired by one of the authorized Support Centres. To guarantee the best possible operation of…

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18. TROUBLE SHOOTING Problem Probable cause Solution Unit operates continuously but without generating cooling Insufficient refrigerant fluid charge. Top up the refrigerant fluid charge. Clogged dehumidification filter. Replace the dehumidification filter. Reduced output from one or both circuits…

Problem

Probable cause Circuit stoppage Presence of a leak. further to the Insufficient refrigerant fluid charge. low pressure thermostat being activated. Pressostat operating fault. Incorrect operation of the high pressure pressostat. Circuit stoppage Outlet valve partially closed. further to the high…

APPENDIX

ANNEXE ANLAGE ALLEGATO ANEXO

APPENDIX

DIMENSIONS III SYSAQUA 20 - 25 - 30 - 35 - 40 III SYSAQUA 20 - 25 - 30 - 35 - 40 WITH BUFFER TANK IV DUCT OUTLET DIMENSIONS V SYSAQUA 25 - 30 - 35 - 40 V WIRING DIAGRAM XII LEGEND XIII SYSAQUA 20 - 25 - 30 - 35 - 40 XVII CONTROL - POL423 XVII POWER - POL423 XVIII CONTROL - POL688 XIX POWER - POL688…

DIMENSIONS

DIMENSIONS ABMESSUNGEN DIMENSIONI DIMENSIONES FAN STANDARD SYSAQUA 20 - 25 - 30 - 35 - 40 Side view Rear view 572 1983 Front view WATER Ø1"1/2 173 INTLET OUTLET 53 1000 102 1000 Top view 178 208 Bottom view Side view Rear view FAN HPF 572 2025 47 328 Front view Ø1"1/2 WATER OUTLET 1000 Top view 53…

SYSAQUA 20 - 25 - 30 - 35 - 40 WITH BUFFER TANK

FAN STANDARD Front view Side view 1983 Side view 691 Ø1"1/2 WATER INTLET OUTLET 1000 53 Top view Bottom view 1507 FAN HPF Front view Side view Ø1"1/2 691 2025 47 328 Side view WATER INTLET 246 383 Top view 1507 IV SYSAQUA 92 173 OUTLET 1000 53 Bottom view

DUCT OUTLET DIMENSIONS

REFRIGERANT CIRCUIT DIAGRAM

SCHEMA DU CIRCUIT FRIGORIFIQUE KÄLTEKREISLAUFDIAGRAMM SCHEMA DEL CIRCUITO REFRIGERANTE ESQUEMA DEL CIRCUITO FRIGORIFÍCO English M1/2 Compressors 1 et 2 M1/2 Compresseurs 1 et 2 RV1 RV1 Vanne inversion de cycle Cycle reversal valve Deutsch Français M1/2 Verdichter 1 und 2 3 Air cooled condenser 4…

SYSAQUA.L

HYDRAULIC CIRCUIT DIAGRAM

SCHEMA DU CIRCUIT HYDRAULIQUE HYDRAULISCHER SCHALTPLAN SCHEMA CIRCUITALE IDRAULICO ESQUEMA CIRCULAR HIDRÁULICO Deutsch English Français RECOMMENDED INSTALLATION INSTALLATION RECOMMANDEE EMPFOHLENE INSTALLATION CF Connexion flexible CF Connexion flexible CF Schlauchverbindung VV Drain valve VV Vanne…

WITHOUT PUMP

PRESSURE LOSSES OF THE PLATE HEAT EXCHANGER

PERTE DE CHARGE DE L'ECHANGEUR A PLAQUES DRUCKVERLUST PLATTENWÄRMETAUSCHER PERDITA DI CARICO SCAMBIATORE A PIASTRE PÉRDIDA DE CARGA INTERCAMBIADOR DE PLACAS SYSAQUA 20 - 25 - 30 - 35 - Pressure loss (kPa) SYSAQUA 20 - SYSAQUA 30 - 35 - X SYSAQUA 2 Water flow (m3/h)

HYDRAULIC PUMPS CURVES

WIRING DIAGRAM

SCHEMAS ELECTRIQUES STROMLAUFPLANS SCHEMA ELETRICO ESQUEMA ELECTRICO TAKE CARE! These wiring diagrams are correct at the time of publication. Manufacturing changes can lead to modifications. Always refer to the diagram supplied with the product. ATTENTION Ces schémas sont corrects au moment de la…

Deutsch

LEISTUNGSPLÄNE BEZEICHNUNG Italiano SCHEMI DI POTENZA DENOMINAZIONE Español ESQUEMAS DE POTENCIA DESCRIPCIÓN Zusätzliche Kontakte des contatti aggiuntivi disgiuntore magnetothermischen Schutzschalters magnetotermico dei compressori 1 der Verdichter 1 und 2 e2 Zusätzlicher Kontakt des contatto…

XIV SYSAQUA

Umkehrzyklusventil (Option) Kontakt des Phasenabschaltungsund reihenfolge Kontrollmoduls relais de sécurité haute pression pressostat haute pression à réarmement automatique. contacteurs de puissance des compresseurs M1/2 résistance anti-gel vanne d’inversion de cycle (option) contact du module de…

pressure transducer (option)

ACS3 WPT relais de commande des variateurs de fréquence triphasés transducteur de pression (haute pression) three phase frequency variator command relay pressure transducer (high-pressure) auxiliary relay (reversible case) KOF1 FPC.AS KA2 relais auxiliaire (cas réversible) variateur de fréquence…

XVI SYSAQUA

relais statique report défaut OPTION PACK NORDIQUE NORDIC OPTION NORDISCHE OPTION statisches Relais Störmeldungs fan of electric panel EBF ventilateur boîtier électrique Lüftung der elektrischen Tafel OPTION FAN OF ELECTRIC PANEL fan thermostat of electric panel OPTION LÜFTUNG DER ELEKTRISCHEN TAFEL…

BN

CPS 1

BN

CPS 1

24V

BN

таблицы и схемы — в просмотре

BN

FT1

таблицы и схемы — в просмотре

GY

таблицы и схемы — в просмотре

START UP FORM / FICHE DE MISE EN SERVICE

CUSTOMER INFORMATION: Order number: Job name: Contractor: Installation address: % Contact: : INSTALLER INFORMATION: Company: Address: % Contact: : COMMISSIONING INFORMATION: Company: Address: Contact: UNIT IDENTIFICATION: %: 40 SYSAQUA.L SYSAQUA.H Unit serial number: YES NO YES NO YES Simple pump…

INSTALLATION MEASUREMENTS

Ambient temperature: Ambient humidity: ELECTRICAL MEASUREMENTS: Voltage L1-N: Voltage L1-L2:: Voltage L1-L3: Voltage L2-L3:: YES NO Voltage unbalance less than 2 % VOLTAGE L1-L2 L1-L3 L2-L3 Never start the unit if the voltage unbalance is over 2 %. Please, contact your electricity supplier for help.…

As part of our ongoing product improvement programme, our products are subject to change without prior notice. Non contractual photos. IOM AQA 04-N-4GB Route de Verneuil 27570 Tillières-sur-Avre FRANCE & : +33 (0)2 : +33 (0)2 Part number : J581665GB Supersedes : IOM AQA 04-N-3GB Systemair AC SAS

Инструкция на Водяные чиллеры с воздушным охлаждением Systemair серии SYSAQUA 20-40 L

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