Инструкция на Кондиционеры серии SA
Кондиционеры оконные серии SA–58S5, SA–78S5, SA–98S5, SA–168S5. Инструкция по монтажу и эксплуатации.
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TECHNICAL & SERVICE MANUAL
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IMPORTANT!
Please Read Before Starting When Installing Place of Installation • If possible, install the unit in a shady location. If the site is exposed to the sun, you should provide a sun screen as shown in Fig. a. This air conditioner meets strict safety and operating standards. As the installer or service…
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HOW TO USE THIS MANUAL
This manual is designed to help service personnel to understand basic functions, operation and possible troubles and their remedies on SANYO window type air conditioners. You can use this manual both as a reference to find specific information about the capacity, construction of the unit, and as a…
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1. OPERATING RANGE
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2. SPECIFICATIONS
2-1. Unit Specifications Model SA– 58S5 Power Source 220–240V Single phase 50Hz Voltage rating 220 / 230 / 240 V Performance Cooling Capacity kW BTU/h Air circulation (High) Moisture removal (High) m3/h Liters/h 1.50 5,100 / / Electrical Rating 1.50 5,100 280 1.1 / / 1.50 5,100 / / / / 1.9 450 99…
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Power Source
220–240V Single phase 50Hz Voltage rating 220 / 230 / 240 V Performance Cooling Capacity kW BTU/h Air circulation (High) Moisture removal (High) m3/h Liters/h 2.10 7,200 / / Electrical Rating 2.15 7,300 360 1.3 / / 2.15 7,300 / / / / 3.4 770 94 2.79 Cooling Available voltage range Running amperes…
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Power Source
220–240V Single phase 50Hz Voltage rating 220 / 230 / 240 V Performance Cooling Capacity kW BTU/h Air circulation (High) Moisture removal (High) m3/h Liters/h 2.50 8,500 / / Electrical Rating 2.55 8,700 360 1.5 / / 2.55 8,700 / / / / 4.0 930 97 2.74 Cooling Available voltage range Running amperes…
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Power Source
220–240V Single phase 50Hz Voltage rating 220 / 230 / 240 V Performance Cooling Capacity kW BTU/h Air circulation (High) Moisture removal (High) m3/h Liters/h 4.75 16,200 / / Electrical Rating 4.80 16,400 700 2.5 / / 4.85 16,500 / / / / 9.1 1,950 89 2.49 Cooling Available voltage range Running…
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2-2. Major Component Specifications
Model SA– 58S5 Controller PCB Part No. Controls Control circuit fuse — — — Remote Control Unit — Compressor Type Compressor model Source Nominal output Compressor oil Amount Coil resistance (Ambient temp. 25°C) Safety devices Run capacitor Rotary (Hermetic) C-1R37H5K 80642445-S 220–240V Single phase…
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Controller PCB
Part No. Controls Control circuit fuse — — — Remote Control Unit — Compressor Type Compressor model Source Nominal output Compressor oil Amount Coil resistance (Ambient temp. 25°C) Safety devices Run capacitor Rotary (Hermetic) C-1R67H5K 80668545 220–240V Single phase 50Hz 675 SUNISO 4GSD-T 280 C–R…
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Controller PCB
Part No. Controls Control circuit fuse — — — Remote Control Unit — Compressor Type Compressor model Source Nominal output Compressor oil Amount Coil resistance (Ambient temp. 25°C) Safety devices Run capacitor Rotary (Hermetic) C-R81H5J 80683645 220–240V Single phase 50Hz 800 SUNISO 4GSD-T 350 C–R…
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Controller PCB
Part No. Controls Control circuit fuse — — — Remote Control Unit — Compressor Type Compressor model Source Nominal output Compressor oil Amount Coil resistance (Ambient temp. 25°C) Safety devices Run capacitor Rotary (Hermetic) C-2R150H5L 80815945 220–240V Single phase 50Hz 1,500 SUNISO 4GSD-T 600…
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2-3. Other Component Specification
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3. DIMENSIONAL DATA
Model SA – 58S5 SA – 78S5 SA – 98S5 ✽ 170 Side view (L) Power code outlet Front view Slits for ventilation Side view (R) Power code outlet Unit : mm Model SA – 168S5 ✽ Side view (L) Power code outlet Front view Power code outlet Slits for ventilation Side view (R) Unit : mm NOTE Dimension with "✻"…
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4. REFRIGERANT FLOW DIAGRAM
model SA – 58S5 SA – 78S5 SA – 98S5 Compressor Condenser Evaporator Accumulator Capillary tube SA–168S5 Accumulator Compressor Condenser Evaporator Model Capillary tube Strainer 12
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5. PERFORMANCE DATA
5-1. Cooling Capacity Model SA–58S5 240V Single Phase 50Hz RATING CAPACITY 1.50 kW AIR FLOW RATE 280 m3/h EVAPORATOR CONDENSER ENT. TEMP. °C OUTDOOR AMBIENT TEMP. °C W.B. D.B. TC 1.51 1.45 1.38 1.31 1.23 CM 0.29 0.31 0.33 0.36 0.42 21 SHC 1.03 0.99 0.96 0.93 0.89 15 23 SHC 1.17 1.13 1.10 1.07 1.03…
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RATING CAPACITY 2.15 kW AIR FLOW RATE 360 m3/h EVAPORATOR CONDENSER ENT. TEMP. °C OUTDOOR AMBIENT TEMP. °C W.B. D.B. TC 2.17 2.07 1.98 1.88 1.77 CM 0.52 0.57 0.61 0.65 0.73 21 SHC 1.43 1.38 1.33 1.28 1.22 15 23 SHC 1.60 1.55 1.50 1.45 1.39 25 SHC 1.77 1.72 1.67 1.62 1.56 27 SHC 1.94 1.89 1.84 1.79…
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RATING CAPACITY 2.55 kW AIR FLOW RATE 360 m3/h EVAPORATOR CONDENSER ENT. TEMP. °C OUTDOOR AMBIENT TEMP. °C W.B. D.B. TC 2.57 2.46 2.35 2.23 2.10 CM 0.64 0.69 0.74 0.79 0.89 21 SHC 1.65 1.58 1.52 1.46 1.39 15 23 SHC 1.82 1.75 1.69 1.63 1.56 25 SHC 1.99 1.92 1.86 1.80 1.73 27 SHC 2.16 2.09 2.03 1.97…
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RATING CAPACITY 4.85 kW AIR FLOW RATE 700 m3/h EVAPORATOR CONDENSER ENT. TEMP. °C OUTDOOR AMBIENT TEMP. °C W.B. D.B. TC 4.89 4.67 4.46 4.25 3.99 CM 1.36 1.47 1.57 1.69 1.78 21 SHC 3.14 3.02 2.90 2.79 2.65 15 23 SHC 3.47 3.35 3.23 3.12 2.98 25 SHC 3.80 3.68 3.56 3.45 3.31 27 SHC 4.13 4.01 3.89 3.78…
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6. ELECTRICAL DATA
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Fan Motor
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6-2 Electrical Wiring Diagrams
To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. WARNING BLU 1b Capacitor (PNK) GRN/YEL P Fan speed switch 1a Power supply GRN/YEL S R C FM CM Fan motor BLU Compressor motor GRN/YEL (2) 2 Overload relay 1 N RED RED BLU RED…
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WARNING
To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts. Terminal plate BRN BLU N 1 Auto deflector switch GRN/YEL (2) Operation switch 1 2 WHT BLU 7 Off Fan Hi Fan Low Cool Low Cool Hi M L Capacitor (1) Room thermostat L Auto…
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7. TROUBLESHOOTING
7-1. Check before and after troubleshooting WARNING Hazardous voltage can cause ELECTRIC SHOCK or DEATH. Disconnect power or turn off circuit breaker before you start checking or servicing. 7-1-1. Check power supply. ● Check that voltage is in specified range (±10% of the rating). ● Check that power…
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7-2. Air conditioner does not operate
7-2-1. Circuit breaker trips (or fuse blows). A. When the circuit breaker is set to ON, it is tripped soon. (Resetting is not possible.) ● There is a possibility of ground fault. ● Check insulation resistance. If resistance value is 2MΩ or less, insulation is defective (“NO”). Power plug (Field…
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B. Circuit breaker trips in several minutes after turning the air conditioner on
● There is a possibility of short circuit. • Check capacity of circuit breaker. Replace with suitable one (larger capacity). NO Capacity of circuit breaker is suitable. • Measure resistance of fan motor winding. • Measure resistance of compressor motor winding. 7-2-2. Neither fan motor nor…
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7-3. Some part of air conditioner does not operate
7-3-1. Only fan does not run. • Check fan rotation. Turn fan gently once or twice by hand. Fan cannot be turned. • Check fan casing foreign matter on inside. Remove foreign matter or repair. Fan motor burnout or foreign matter in bearings. Repair or replace. • Measure resistance of fan motor…
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7-3-3. Only compressor does not run
A. Check setting temperature. Is room temperature too low ? NO Try to lower setting temperature by thermostat knob COOLER. B. Check compressor and electrical parts. Either overload relay or internal protector is working. • Check compressor motor capacitor. YES • Measure resistance of compressor…
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7-4. Air conditioner operates, but abnormalities are observed
7-4-1. Poor cooling • Measure temperature of suction and discharge air of air conditioner. Temperature difference is small. Possibility of gas shortage. Charge refrigerant gas (R22). Temperature difference between suction and discharge air is large enough (approx. 10 deg. or more). Check for…
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8. CHECKING ELECTRICAL COMPONENTS
8-1. Measurement of Insulation Resistance Power plug (Field supply) ● The insulation is in good condition if the resistance exceeds 2MΩ. Ground Probe 8-1-1. Power Cord and Unit Fig. 1 Insulation tester Clamp the grounding prong of the power plug with a lead clip of the insulation resistance tester…
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8-2. Checking Motor Capacitor
Remove the lead wires from the capacitor terminals, and then place a probe on the capacitor terminals as shown in Fig. 4. Observe the deflection of the pointer, setting the resistance measuring range of the multimeter to the maximum value. Multimeter The capacitor is “good” if the pointer bounces to…
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9. DISASSEMBLY PROCEDURES
9-1. Model SA– 58S5, SA– 78S5, SA– 98S5 NOTE These illustrations are based on typical view of a standard model. Consequently, the shape may differ from that of the air conditioner which you are servicing. 9-1-1. Removing Front Grille (1) Pull out the filter. Fig. 1 Screw holding the grille (2)…
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9-1-2. Removing Electrical Component Box
(1) Remove the front grille. (Fig. 5) Refer to "9-1-1. Removing Front Grille" (2) Remove screws securing the electrical component box. (Fig. 6) (3) Remove screw holding the lid of the electrical component box. (Fig. 7) Fig. 5 Fig. 7 Fig. 6 (3) Remove the stopper screw attached to the base pan of the…
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9-1-4. Removing Evaporator
(1) Remove screws holding top plate of evaporator. (Fig. 11) (2) Remove screws holding evaporator. (Fig. 11) (3) Grasp lower portion of the evaporator with both hands and tilt it slightly and lift it carefully from the drain pan so as not to distort the copper tube. Fig. 11 9-1-5. Removing Blower…
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9-1-6. Removing Condenser
(1) Remove screws holding casing plate of condenser. (Fig. 13 and 14) (2) Remove screws holding condenser. (Fig. 13) (3) Grasp lower portion of the condenser with both hands and tilt it slightly and lift it carefully from the base pan so as not to distort the copper tube. Top view Fig. 14 Fig. 13…
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9-2. Model SA– 168S5
NOTE These illustrations are based on typical view of a standard model. Consequently, the shape may differ from that of the air conditioner which you are servicing. 2 9-2-1. Removing Front Grille (1) Grasp both side of the grille, pull it toward you approximately 70mm. (Fig. 17) 1 Fig. 17 NOTE Do…
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(5) Disengage the ventilator lever wire from the ventilator
door. (Fig. 20) (6) Remove screws, then pull out the electrical component box. (Fig. 20) ,,,,,, ,,,,,, ,,,,,, Fig. 20 (7) To remove the capacitor box, lift the box up and pull it toward you. (Fig. 21) Fig. 21 9-2-3. Removing Cabinet (1) Remove the front grille. (Fig. 17) (2) Disconnect the grounding…
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9-2-4. Removing Evaporator
(1) Remove screws holding top plate of evaporator. (Fig. 23) (2) Remove top plate of evaporator. (Fig. 23) (3) Remove screws holding evaporator. (Fig. 23) (4) Grasp lower portion of the evaporator with both hands and tilt it slightly and lift it carefully from the drain pan so as not to distort the…
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9-2-7. Removing Propeller Fan
(1) Loosen a nut holding propeller fan on motor shaft with hex socket wrench. (Fig. 26) (2) Extract the fan from the motor shaft. Fig. 26 9-2-8. Removing Fan Motor (1) Disconnect motor lead wires. (Fig. 27) (2) Remove 4 screws of the fan motor mounting plate with a philip screwdriver. (Fig. 27) (3)…
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APPENDIX
Model SA– 58S5 SA– 78S5 SA– 98S5 Unit Display and Control Panel VENTILATOR lever OPERATION SELECTOR switch WAIT 3 MINUTES BEFORE STARTING OPERATION OFF ON THERMOSTAT 7 THERMOSTAT knob COOLER FAN SPEED HIGH LOW 37 FAN SPEED selector
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Unit Display and Control Panel
WAIT 3 MINUTES BEFORE STARTING CLOSE 3 LOW LOW COOL HIGH 2 4 ON HIGH COOL OFF 1 5 COOLER OFF 0 THERMOSTAT knob TEST RUN OPEN VENTILATOR VENTILATOR slider AUTO DEFLECTOR SELECTOR THERMOSTAT AUTO DEFLECTOR switch OPERATION SELECTOR switch CAUTION ● If the unit is turned off during cooling, DO NOT…
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SANYO Electric Co.,Ltd
Osaka, Japan SM700337 Printed in Japan 02/98/200
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