Инструкция на Чиллеры Ciat Dynaciat LG с водяным охлаждением
Чиллеры Ciat серии Dynaciat LG: меры безопасности при монтаже, комплектация, транспортировка и установка, подключения, пуск, эксплуатация и техническое обслуживание. Инструкция 10188. Документ на английском языке.
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DYNACIAT LG 03 - 2017 Instruction manual
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Prior to the initial start-up of the units, the people involved in the
on-site installation, start-up, operation and maintenance of this unit should be thoroughly familiar with these instructions and the specific project data for the installation site. The units are designed to provide a very high level of safety during installation, start-up, operation and…
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All precautions concerning handling of refrigerant must be
observed in accordance with local regulations. Ensure good ventilation, as accumulation of refrigerant in an enclosed space can displace oxygen and cause asphyxiation or explosions. Inhalation of high concentrations of vapour is harmful and may cause heart irregularities, unconsciousness, or death.…
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7. Periodic leak tests have to be carried out by the
customer or by third parties. The EU regulation set the periodicity here after: System WITHOUT leakage No Check 12 Months 6 Months 3 Months detection System WITH leakage No Check 24 Months 12 Months 6 Months detection Refrigerant charge/circuit 5 ≤ Charge 50 ≤ Charg Charge > < 5 Tons (CO2…
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The accidental releases of the refrigerant, due to small
leaks or significant discharges following the rupture of a pipe or an unexpected release from a safety valve, can cause frostbites and burns to personnel exposed. Do not ignore such injuries. Installers, owners and especially service engineers for these units must: Seek medical attention before…
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2 - PRELIMINARY CHECKS
2.1 - Check equipment received 2.2 - Moving and placing the unit • 2.2.1 - Moving • • • • Inspect the unit for damage or missing parts. If damage is detected, or if shipment is incomplete, immediately file a claim with the shipping company. Compare the name plate data with the order. The name plate…
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2 - PRELIMINARY CHECKS
Checks before system start-up Before the start-up of the refrigeration system, the complete installation, including the refrigeration system must be verified against the installation drawings, dimensional drawings, system piping and instrumentation diagrams and the wiring diagrams. For these checks…
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3.2 - LG 180A - 300A - Standard unit Legend: All dimensions are in mm. a b c d e Cooler Condenser Safety relief valve Services clearances required Electrical box Inlet water Outlet water Electrical supply entry NOTE: Non-contractual drawings. Refer to the certified dimensional drawings available on…
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3.4 - LG 480A - 600A - Standard unit Legend: All dimensions are in mm. Cooler Condenser 13 Services clearances required 15 Electrical box Water inlet Water outlet Power wiring connection NOTE: Non-contractual drawings. Refer to the certified dimensional drawings available on request, when designing…
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3.6 - LG 180A - 300A Unit with hydraulic module Legend: All dimensions are in mm. a b c d e Cooler Condenser Safety relief valve Services clearances required Electrical box Inlet water Outlet water Electrical supply entry NOTE: Non-contractual drawings. Refer to the certified dimensional drawings…
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3.8 - LG 480A - 600A Unit with hydraulic module Legend: All dimensions are in mm. Cooler Condenser 13 Services clearances required 15 Electrical box Water inlet Water outlet Power wiring connection NOTE: Non-contractual drawings. Refer to the certified dimensional drawings available on request, when…
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4.1 - Physical data LG
Physical data LG 080A-300A DYNACIAT LG 080A 090A 100A 120A 130A 150A 180A 200A 240A 260A 300A Noise levels Standard unit Sound power (1) Sound pressure at 10m (2) dB(A) dB(A) 67,0 35,7 68,5 37,2 69,0 37,7 69,3 38,0 70,0 38,7 70,1 38.8 71,5 40,1 72,0 40,6 72,0 40,6 73,0 41,6 73,4 42,0 dB(A) dB(A) 65…
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DYNACIAT LG 360A 390A 450A 480A 520A 600A Noise levels Standard unit Sound power (1) dB(A) 75,5 76,5 77,8 76,0 77,0 78,4 Sound pressure at 10 m (2) dB(A) 43,9 44,9 46,2 44,4 45,4 46,8 Sound power (1) dB(A) 72,5 73,5 74,8 73,0 74,0 75,4 Sound pressure at 10 m (2) dB(A) 40,9 41,9 43,2 41,4 42,4 43,8…
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4.2 - Electrical data LG
Electrical data LG 080A-300A LG- Standard unit (without hydraulic module) 080A 090A 100A 120A 130A 150A 180A 200A 240A 260A 300A Power circuit Nominal voltage Voltage range V-ph-Hz V 400-3-50 360-440 24 V via internal transformer Control circuit supply Nominal unit operating current draw(3) Circuit…
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4.3 - Short-circuit stability current (TN system(1)) - standard unit (with main disconnect switch)
DYNACIAT LG 080A 090A 100A 120A 130A 150A 180A 200A 240A 260A 300A Value without upstream protection Short time (1s) assigned current - Icw kA rms Allowable peak assigned current - Ipk kA pk kA rms NSX 100N Value with upstream protection Conditional short circuit assigned current Icc Associated…
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4.4 - Electrical data, optional hydraulic module
The pumps that are factory-installed in these units have motors with efficiency class IE3. The additional electrical data required* is as follows: Motors of Evap. & Cond. low pressure fixed-speed & variable-speed hydraulic module single pumps option, DYNACIAT LG DYNACIAT LG No.(2) Description (3)…
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Motors of Cond. low pressure fixed-speed & variable-speed hydraulic module single pumps option, DYNACIAT LG DYNACIAT LG No.(2) Description (3) Nominal efficiency at full load and nominal voltage 1 Nominal efficiency at 75% of full load and nominal voltage Nominal efficiency at 50% of full load and…
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Motors of Evap. & Cond. high pressure variable-speed & fixed-speed hydraulic module single pumps option, DYNACIAT LG DYNACIAT LG No.(2) Description (3) Nominal efficiency at full load and nominal voltage Nominal efficiency at 75% of full load and nominal voltage 1 Nominal efficiency at 50% of full…
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Motors of Cond. high pressure variable-speed hydraulic module dual-pumps option, DYNACIAT LG
DYNACIAT LG No.(2) Description (3) % % % % Nominal efficiency at full load and nominal voltage Nominal efficiency at 75% of full load and nominal voltage 1 Nominal efficiency at 50% of full load and nominal voltage 2 Efficiency level 3 Year of manufacture 4 Company name or trademark, commercial…
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Electrical data notes and operating conditions
• Units have a single power connection point, located immediately upstream of the main disconnect switch. • The control box includes the following standard features: - a main disconnect switch, - the starter and motor protection devices for each compressor and the pumps - the control devices • Field…
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5.2 - Operating range LG
Operating limits std LG Water heat exchanger Evaporator Water inlet temperature (at start-up) Water outlet temperature (in operation) Inlet/outlet temperature difference Condenser Water inlet temperature (at start-up) Water outlet temperature (in operation) Inlet/outlet temperature difference…
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5.6 - Min water volume and evaporator & condenser water flow rates
Water exchanger min. water volume and flow rate LG 080A-300A DYNACIAT LG 080A 090A 100A 120A 130A 150A 180A 200A 240A 260A 300A 184,4 209,8 236,4 Evaporator side Minimum system water volume, air conditioning application (litres) 61,5 71,7 78,8 91,8 104,6 116,6 145,3 158,5 Min. / max. water exchanger…
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5.7 - Maximum water loop volume (evaporator and condenser side)
Units with hydraulic module incorporate an expansion tank sized for the maximum water loop volume. The table below gives the maximum water loop volume (in litres) for pure water or ethylene glycol with various concentrations. DYNACIAT LG Static pressure Pure water 10% EG 20% EG 35% EG 080A-130A bar…
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5.10 - Plate heat exchanger pressure drop (includes internal piping)
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6 - ELECTRICAL CONNECTION
6.1 - Electrical connections, control box 6.2 - Power supply The power supply must conform to the specification on the unit nameplate. The supply voltage must be within the range specified in the electrical data table. For connections refer to the wiring diagrams. 1 WARNING: Operation of the unit…
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6 - ELECTRICAL CONNECTION
6.4.1 - Field control wiring IMPORTANT: Field connection of interface circuits may lead to safety risks: any control box modification must maintain equipment conformity with local regulations. Precautions must be taken to prevent accidental electrical contact between circuits supplied by different…
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For size and position of the heat exchanger water inlet and
outlet connections refer to the certified dimensional drawings supplied with the unit. The water pipes must not transmit any radial or axial force to the heat exchangers nor any vibration. The water supply must be analysed and appropriate filtering, treatment, control devices, isolation and bleed…
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Typical water piping diagram, units with hydraulic modules
Components of unit and hydraulic module 1 Victaulic screen filter 2 Expansion tank (Safety hydraulic components, evap. and cond. side options) 3 Relief valve (Safety hydraulic components, evap. and cond. side options) 4 Water pump 5 Air vent 6 Water drain valve 7/8 Entering/leaving pressure sensor…
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7.3 - Frost protection
The units are designed to be installed under cover at outside temperatures between +5 °C and +40 °C. Therefore they do not include anti-freeze protection, as standard. If the water piping is in an area where the ambient temperature can fall below 0 °C it is recommended to install a trace heater on…
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8 - NOMINAL WATER FLOW CONTROL WITH FIXEDSPEED PUMP
Leaving water pressure reading 8.1 - General The water circulation pumps of the units have been sized to allow the hydraulic modules to cover all possible configurations based on the specific installation conditions, i.e. for various temperature differences between the entering and the leaving water…
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8 - NOMINAL WATER FLOW CONTROL WITH FIXEDSPEED PUMP
Example: Unit with a given nominal flow rate of 4.8 l/s Pressure head, kPa Water flow rate, l/s 8 10 Legend 1 Unit pump curve 2 Plate heat exchanger pressure drop (to be measured with the pressure gauge installed at the water inlet and outlet) 3 Installation pressure drop with control valve wide…
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9 - NOMINAL WATER FLOW CONTROL WITH VARIABLE-SPEED PUMP
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таблицы и схемы — в просмотре
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10 - UNIT OPERATION WITH A DRYCOOLER (SPECIFIC DRY COOLER
CONTROL OPTION) 10.1 - Operating principle 10.4 - Fan stage assignment The units have been designed to optimise the operation of systems, using drycoolers as heat rejection system. The minimum configuration of the number of fan stages is 2 for correct operation. With a variable-speed condenser water…
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11 - START-UP
11.1 - Preliminary checks 11.3 - Operation of two units in master/slave • mode • • • • • • • • • • • • • • • • Never be tempted to start the unit without reading fully, and understanding, the operating instructions and without having carried out the following pre-start checks: Check the chilled…
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12.1 - Compressors
The units use hermetic scroll compressors. The only refrigerant permitted for these compressors is R-410A. The compressors are not certified for mobile applications or use in explosive environments. For more information contact the manufacturer service team for maintenance instructions. IMPORTANT…
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12.6 - High-pressure switch and high-pressure
sensor The use of any other glycol type additives must be approved by manufacturer. Units are equipped with an automatically reset safety pressure switch on the liquid line. Refer to the controls manual for the alarm acknowledgements. It is strictly forbidden to modify the unit refrigerant circuit.…
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12.14 - Hydraulic option
The Evaporator/Condenser water filter is supplied in the device for units equiped with pump(s), optionally for units without pump. All other equipement are optionally available. All components previously mounted must be disassembled and assembled in the right position and appropriate torque. See…
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13 - OPTIONS AND ACCESSORIES
Options Description Advantages Low-temperature brine solution Low temperature glycol solution production down to -12 °C with ethylene glycol Covers specific applications such as ice storage and industrial processes Soft Starter Electronic starter on each compressor Reduced start-up current…
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13 - OPTIONS AND ACCESSORIES
Options Description Advantages Use Exchangers flexibles connection (kit) Flexibles connections on the exchanger water side Easy installation. Limit transmission of vibrations on the water network ● Exchangers water filter (kit) Water filter Eliminate dust in the water network Condenser water filter…
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During the unit operating life the service checks and tests must
be carried out in accordance with applicable national regulations. If there are no similar criteria in local regulations, the information on checks during operation in annex C of standard EN 378 can be used. Corrosion checks: annex D of standard EN 378. These controls must be carried out: • • •…
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• The low-pressure side test pressure must not exceed pressure Ps indicated on the compressor and unit name plates. If there is a leak, repair it and carry out the leak detection test again. 14.8 - Characteristics of R-410A Saturated temperatures (°C) based on the relative pressure (in kPa) 14.6…
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14.10 - Tightening torques for the main
electrical connections 14.12 - Compressors Designation Value in the unit (N·m) Component Screw (PE) customer connection M8 PE 14.5 QS_ 8 KM* KM* KM* 1.7 1.7 2.5 QM* QM* QM* 3.6 3.6 3.6 TC 0.6 Gnd 5.5 Gnd 2.83 QM_ QM_ 1.7 1.7 Screw on switch inlet zones Switch - MG 28904 Tunnel terminal screw…
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15 - DYNACIAT MAINTENANCE PROGRAM
All maintenance operations must be carried out by technicians who have been trained on manufacturer products, observing all quality and safety standards. Electrical checks • • 15.1 - Maintenance schedule Regular maintenance is indispensable to optimise equipment operating life and reliability.…
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16 - FINAL SHUTDOWN
16.1 - Shutting down Separate the units from their energy sources, allow them to cool then drain them completely. 16.2 - Recommendations for disassembly Use the original lifting equipment. Sort the components according to their material for recycling or disposal, in accordance with regulations in…
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17 - START-UP CKECKLIST FOR UNITS (USE FOR JOB FILE)
Preliminary information Job name : Location : Installing contractor : Distributor : Start-up preformed by : Equipment Model : Serial No Compressors 1. Model No 2. Model No Serial No Serial No Motor No Motor No Evaporator Model No Manufactured by Serial No Date Condensers Model No Manufactured by…
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17 - START-UP CKECKLIST FOR UNITS (USE FOR JOB FILE)
WARNING: Do not start unit if voltage imbalance is greater than 2%. Contact local power company for assistance. All incoming power voltage is within rated voltage range Check cooler water loop Water loop volume = (litres) Calculated volume = (litres) Proper loop volume established Proper loop…
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Siège social
Avenue Jean Falconnier B.P. 14 01350 Culoz - France Tel. : +33 (0)4 Fax : +33 (0)4 info@ciat.fr - www.ciat.com CIAT Service Tel. : - Fax : (0,15 € / mn) Compagnie Industrielle d’Applications Thermiques S.A. au capital de € R.C.S. Bourg-en-Bresse B 545.620.114 Non-contractual document. With the…
Схемы, таблицы и рисунки — в просмотре документа выше. Клик по номеру страницы открывает её в просмотре.