Инструкция на Насосы для бассейнов с регулируемой скоростью Hayward серии HCP 3000 VSPC

Текст инструкции

1. Стр. 1 ISHCP3000VSPC Rev -2

   HCP3000 SERIES Variable Speed Pump Owner’s Manual Model HCP3000VSP Hayward’s HCP3000 SERIES pump is the industry’s most energy efficient commercial variable speed pump. The totally enclosed, permanent magnet motor combined with its advanced hydraulic design provides unparalleled energy savings. The…

2. Стр. 4 IMPORTANT SAFETY INSTRUCTIONS

   Basic safety precautions should always be followed, including the following: Failure to follow instructions may result in injury. This is the safety-alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words, and be alert to the potential for…

3. Стр. 5

   WARNING – Pool and spa components (seals, gaskets, etc.) have a finite life. All components should be inspected frequently and replaced at least every ten years, or if found to be damaged, broken, cracked, missing, or not securely attached. WARNING – Risk of Electric Shock. All electrical wiring…

4. Стр. 6 WARNING – To Reduce the risk of Entrapment Hazards

    When outlets are small enough to be blocked by a person, a minimum of two functioning suction outlets per pump must be installed. Suction outlets in the same plane (i.e. floor or wall), must be installed a minimum of three feet (3’) [0.91 meter] apart, as measured from near point to near point. …

5. Стр. 7 2. General Information

   2.1. Introduction This manual contains information for the proper installation and operation of the Hayward HCP3000 SERIES Variable Speed Pump. The instructions in this manual MUST be followed precisely. 2.2. Primary Features        Totally enclosed, permanent magnet motor Advanced hydraulic…

6. Стр. 8

   Note the power consumption is greatly affected by the speed of the pump. Lowering the speed of the pump can drastically reduce the power that is consumed. Below are some of the major benefits of running the pump at lower speeds. Benefits of running at low speeds  Save electricity and money …

7. Стр. 9 4.3. Pipe Sizing Chart

   MINIMUM INLET PIPING SIZE CHART Pipe Size in. [mm] Minimum Suction Pipe Length “L” in. [mm] * 2 ½” [64] 12 ½” [317] 3” [76] 15” [381] 4” [102] 20” [508] 6” [152] 30” [762] Note: It is recommended that a minimum length of straight piping (shown as “L” in above diagram), equivalent to 5 pipe size…

8. Стр. 10 4.6. Electrical Specs

   1. Voltage: 230VAC, 60Hz, Single Phase 2. Amps: 10.9 3. Speed Range: 600-3450 rpm Use copper conductors only. For indoor & outdoor use. Connect pump to a 15 amp branch circuit in accordance with local codes, regulations, and the National Electric Code (NEC). A disconnecting means located at least 5…

9. Стр. 11 4.10. Remote Control Wiring/Operation

   The HCP3000 SERIES Variable Speed Pump can be controlled in a wide variety of ways as described below: 1. Pump can operate by itself in Stand-Alone Mode using its built-in programmable timers. 2. Pump can communicate and be controlled by a variety of Hayward controls. See Section 5.3 for more…

10. Стр. 12 5. Mount the wall mount plate, SP3200DR10, in the desired location. (Figure 4.12-3)

    6. Connect the interface cable as shown in the Wall Mounted Digital Control Interface Wiring diagram shown in section 5.2 to the motor drive and user interface PCB. Use multi-conductor, jacketed cable suitable for the installation location. The cable must be routed through the “DATA” conduit opening…

11. Стр. 13 Figure 4.12-3: Wall Mounting the Interface

    4.13. Installation Procedure Please review sections 4.1 through 4.12 before continuing with this section. 1. TURN OFF THE ELECTRICAL POWER AT THE CIRCUIT BREAKER. 2. Remove the wiring access cover on the motor drive. 3. Connect 230VAC line power supply wiring to the terminal block and ground screw…

12. Стр. 14 5. Wiring Diagrams

    5.1. Input Power/Motor Wiring (Required) Figure 5.1-1 5.2. Wall Mounted Digital Control Interface Wiring (Optional) Figure 5.2-1 Connection wire must be rated for a minimum of 300V, and may be up to 500 feet in length. Use removable 6-position terminal block connectors for wiring connection to…

13. Стр. 15 5.3. Hayward Control Wiring (For remote control of pump speed)

    Note: For software compatible Hayward controls only Figure 5.3-1 The HCP3000 SERIES Variable Speed Pump can communicate with and be controlled by Hayward pool controls such as OmniLogic™, ProLogic®, E-Command® 4, and OnCommand®. Minimum software revision requirements: OmniLogic R1.0.0, ProLogic…

14. Стр. 16

    Connection wire must be rated for a minimum of 300V. See section 6.6.11 for more details. Do not connect to the lower “COMBUS” or wall mount “DISPLAY” data terminals. The HCP3000 SERIES Variable Speed Pump can also be controlled from third party pool controls using relay contacts to select the…

15. Стр. 17 6. Startup & Operation

    6.1. Prior to Start-Up If it is necessary to perform a water pressure test prior to initial use to ensure plumbing system is functioning properly, then the following criteria should be maintained for this test: 1. Have a professional perform this test. 2. Ensure all Hayward pump and system…

16. Стр. 18 6.3. User Interface Summary

    Figure 6.3-1 Preset Speeds: Buttons labeled SPEED 1 thru SPEED 4 can be used to run the pump at a predetermined speed for a certain length of time. Preset Speed settings can be quickly updated using the + and - arrow buttons to change the speed and then pressing the > button to save the new speed…

17. Стр. 19 6.4. Menu Outline

    1. Configuration Menu (see section 6.6 for basic product configuration) a. Set Day and Time b. Speed Selection c. MAX Allowed Speed d. MIN Allowed Speed e. Prime Duration f. Remote Control Mode g. Set Comm Bus Address h. Low Temp Operation i. Password Protection j. Low Temp Speed k. Drive Temp…

18. Стр. 20 6.6. Configuration Menu

    Screen 1. Configuration Menu Locked 2. Configuration Menu press > to enter 3. Use + / - to adjust, > go to next item 4. Time: Th 1:27PM + change or > skip 5. Set Day and Time Thursday 1:27p 6. Speed Selection rpm 7. MAX allowed speed 3250 (600-3450rpm) 8. MIN allowed speed 600 (600-3450rpm) 9.…

19. Стр. 21

    Low Temp Operation Disabled 13. Password Protection Disabled +<> Enable or Disable Low Temp Operation Move to next menu item +<> Use to enable or disable password protection Move to next menu item Note: See section 6.13 for details on Password Protection configuration. 14. Low Temp Speed 1000…

20. Стр. 22

    Timer 1 1725rpm +/- adjust; times > 6. Timer 1 1725rpm 8:00a to 6:00p 7. Choose Days 7D 7 days a week > +<> Use to set speed for timer Use > to set start/stop time +<> Use to set start/stop time for timer Use > to choose days of operation for timer +<> Use to choose days of operation for timer Move…

21. Стр. 23 6.9. Diagnostic Menu

    Screen Buttons Used <> Comments 1. Diagnostic Menu Press > to enter Use > to enter Diagnostic Menu and toggle between displays 2. Serial Number 03100002 3. Disp Rev: R3.0.8C Drive Rev: 1.13 4. Product Version SP3400VSP Displays pump SKU. For SP3400VSPVR, displays SVRS revision and current status of…

22. Стр. 24 6.10. Stop/Resume

    Screen 1. Pump is stopped; press STOP/RESUME 2. again to resume normal operation. Note: When Stop/Resume is pressed at any time during normal operation, the above message will be displayed. The pump will stop within several seconds, and will remain stopped until Stop/Resume is pressed a second time…

23. Стр. 25 6.13. Password Protection

    In order to set password protection, access the configuration menu as explained in section 6.6. Use > to advance to the Password Protection screen and follow the procedure below. Buttons Screen Used Comments 1. Password Protection Disabled 2. Password Timeout 0:15 +<> Use to enable or disable…

24. Стр. 26

    Maintenance     Clean strainer basket regularly. Do NOT strike basket to clean. Inspect strainer cover gasket regularly and replace as necessary. Hayward pumps have self-lubricating motor bearings and shaft seals. No lubrication is necessary. Keep motor clean. Insure motor air vents are free…

25. Стр. 27 9. Shaft Seal Change Instructions

    IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ALL INSTRUCTIONS When servicing electrical equipment, basic safety precautions should always be observed including the following. Failure to follow instructions may result in injury. WARNING – To reduce risk of injury, do not permit children to…

26. Стр. 28 9.4. Seal Installation

    7. Clean and lightly lubricate the motor shaft and seal recess in the seal plate (item #18) with a dilute solution of non-granulated liquid-type soap. Gently wipe the polished surface of the ceramic seal with a clean, soft, cotton cloth. Lubricate the rubber cup on the ceramic seat and press it…

27. Стр. 29 Figure 9.6-1: Removing the Variable Speed Drive

    Note: Motor leads must be disconnected prior to removing drive, and reconnected when new drive is mounted. Take care to ensure that the motor leads are not pinched between the drive enclosure and the motor during assembly. The drive mounting screws must be tightened to 30 inch-pounds. 10.…

28. Стр. 30 10.2. Parts Listing

    Ref. No. Part No. Description Ctn. Qty. 1 HCXP3000UNKIT Union Connector Kit (Includes Union Nut, Union Connector, Union Gasket – 2 each) 1 2 HCXP3000UG Union Gasket 1 3 HCXP3000H Strainer Housing with Drain Plug 1 4 HCXP3000DLS Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) 1 5…

29. Стр. 31 11. Troubleshooting

    11.1. General Problems  Motor Will NOT Start: 1. Make sure the terminal board connections agree with the wiring diagram on the pump data plate label. 2. Be sure the pump is wired for the available field supply voltage (230VAC). 3. Check for and correct any improper or loose wiring connections; open…

30. Стр. 32

    Noisy Pump: 1. Air leak in suction piping, cavitations caused by restricted or undersized suction line or leak at any joint, low water level in pool, and unrestricted discharge return lines. Correct the suction condition or throttle return lines, if practical. Holding your hand over the return…

31. Стр. 33 11.2. Check System Messages

    Code Troubleshooting Check System AC voltage too high Indicates that the AC line voltage has risen above 270 VAC. Verify that line voltage is within 10% (207-253 VAC) of pump rated voltage at the terminal block. Check System AC voltage too low Indicates that the AC line voltage has dropped below 183…

32. Стр. 34 12. Warranty

    Page 34 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS MANUAL FOR FIELD TESTING ONLY ISHCP3000VSPC Rev -2

33. Стр. 35 13. Product Registration

    DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER) PUMP MODEL *Retain this Warranty Certificate in a safe and convenient location for your records Page 35 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS MANUAL FOR FIELD TESTING ONLY ISHCP3000VSPC Rev -2

34. Стр. 36

    DETACH HERE: Fill out bottom portion completely and mail within 10 days of purchase/installation or register online. HCP3000 SERIES Variable Speed Pump Please Print Clearly: First Name____________________ Last Name_________________________ Street…

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