Инструкция на Насосы для бассейнов с префильтром Hayward серии HCP...C

Текст инструкции

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   575 Volt Commercial Self-Priming Pumps Manual Models: HCP55C / HCP75C / HCP100C / HCP125C

2. Стр. 2 Table of Contents

   1. Description 1.1 1.2 HCP Series Self-Priming Centrifugal Pump and Trap Technical Characteristics 2. Safety Instructions TABLE OF CONTENTS Safety Signs Used in the Manual Important Safety Instructions Nameplate Ratings Liability Standards General Instructions in Relation to User Safety 3.…

3. Стр. 3 7. Pump Suction Requirements

   7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 Entrapment Protection Suction Outlet Covers Outlets Per Pump Water Velocity and Flow Rates Piping - General Piping - Suction Piping - Discharge Piping - Strainer 8. Start-Up and Operation 8.1 8.2 8.3 8.4 8.5 Prior to Start-Up Starting/Priming the Pump Maintenance…

4. Стр. 4 1. Description

   1.1 HCP SERIES SELF-PRIMING CENTRIFUGAL PUMP AND TRAP — LIGHTER WEIGHT, TECHNOLOGICALLY ADVANCED PUMPS FROM 5.5 TO 12.5 HP. To avoid unneeded service calls, prevent possible injuries, and get the most out of your pump, READ THIS MANUAL CAREFULLY! The Hayward HCP Series Self-Priming Centrifugal Pump…

5. Стр. 5 2. Safety Instructions

   This manual contains the necessary instructions for installation, use and maintenance of the HCP Series Self-Priming Pumps. In order to obtain the maximum performance shown by the manufacturer in the Description, it is necessary to fulfill and follow correctly all the recommendations given in this…

6. Стр. 6 Hazardous Pressure. Incorrectly installed or tested equipment may fail,

   causing severe injury or property damage. Read and follow instructions in owner's manual when installing and operating equipment. 1. Have a trained pool professional perform all pressure tests. 2. Do not connect system to a high pressure or city water system. 3. Use equipment only in a pool or spa…

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   GENERAL INSTRUCTIONS IN RELATION TO USER SAFETY Safety during operation of the machinery supplied can only be guaranteed if it is used in accordance with the diagrams shown on page 11. It must never exceed the working conditions and limits given in this manual under Technical Characteristics.…

8. Стр. 8 3. Dimensions

   A FIGURE 3.1 14" 17.5" 4" IPS UNION Model HP (A) Inch HCP55C 5.5 35.00 HCP75C 7.5 36.00 HCP100C 10.0 37.20 HCP125C 12.5 38.75 23" 16.8" 4" IPS UNION 21.5" 10.5" 3.8" 1.5" 4.3" .4" 5.7" 15.2" 90 80 Total Dynamic Head (Ft) DIMENSIONS Head Loss in Ft – HCP Single Speed Pumps Performance Data F lo w ( G…

9. Стр. 9 4. Packing, Transport and Storage

   4.1 HANDLE WITH CARE Pump and strainer are heavy. Remove outer carton before trying to move. Check items received against packing list to be sure that all equipment has been received. Inspect for shipping damage. If found, file claim with carrier immediately. ATTENTION The manufacturer supplies the…

10. Стр. 10 5. Installation

    5.1 LOCATION ATTENTION Only qualified, licensed personnel should install pump and wiring. The place where the pump motor is to be located must be dry. In all events, there must be a drain in the floor as a prevention against flooding. If the pump is to be located in a damp place, a ventilation system…

11. Стр. 11 In permanent installations, with the pump positioned at a higher level than that of the water, the

    suction pipe must be connected to a foot valve, and it is advisable for its longest stretch to be below the suction center line of the pump until it reaches the vertical pipe which coincides with it. In fixed installations, with the pump below the water level, a shut-off valve will be placed on the…

12. Стр. 12 6. CONNECTION TO THE MAIN POWER SUPPLY

    6.1 ELECTRICAL Hazardous voltage. Can shock, burn, or cause death. Ground pump before connecting to power supply. Disconnect power at service panel before connecting motor. Ground motor before connecting to electrical power supply. Failure to ground motor can cause severe or fatal electrical shock…

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    EMERGENCY SHUTOFF Install an Emergency Shutoff Switch near pool. Clearly mark this switch and mount it in a location that is accessible to bathers or pool operating personnel (e.g. lifeguards). Make sure that all lifeguards and pool personnel understand the switch’s use in case of emergency…

14. Стр. 14 7. Pump Suction Requirements

    Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or allow anyone else to use a pool, spa, or hot tub unless it has at least two suction outlets to each pump suction line (see “Outlets Per Pump,” section 7.3). Do not use or operate swimming pools, spas, or hot tubs…

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    PIPING – GENERAL System piping must be at least equal to size of pump connections. To prevent strain on the pump casing and foundation, pipe and fittings must be aligned to pump without forcing. To avoid strains on the pump, support both suction and discharge pipes independently. See section 5.3.…

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    PIPING – DISCHARGE To minimize friction losses, make piping one size larger than pump openings. Fittings restrict flow; for best performance use fewest possible fittings. Avoid fittings which could cause an air trap. Pool fittings must conform to International Association of Plumbing and Mechanical…

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    Starting/Priming the Pump • Release all pressure from filter, pump, and piping system. See filter owner’s manual. Return to filter to close the manual air relief valve when a steady stream of water (not air or air and water) is discharged from the valve . Failure to do so could result in personal…

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    Storage/Winterization MAINTENANCE/CONSERVATION - STRAINER Separation Hazard. Do not purge the system with compressed air. Purging the system with compressed air can cause components to explode, with risk of severe injury or death to anyone nearby. Use only a low pressure (below 5 PSI), high volume…

19. Стр. 19 Loosen the cover of the strainer, remove the basket and clean it under running

    water; “do not strike” to avoid its deterioration. To re-place the basket, introduce it gently, until it is in its original position. The transparent cover must be cleaned with water and neutral soap; “do not use detergents.” Do not place the strainer in chemicals. NOTICE Do not allow pump to…

20. Стр. 20 10. Assembly/Disassembly

    ATTENTION Before performing any operation, all valves must be in the “off” position; having checked this: ASSEMBLY/DISASSEMBLY • Disconnect all power (this must be done by a licensed electrician). • Loosen and remove the supply cables on the junction box (fig. 4, page 23). • Release the plumbing…

21. Стр. 21 11. Troubleshooting

    PROBABLE CAUSE GROUP 1 ELECTRICAL SYMPTOM A B C D E F G H I J PUMP RUNS, BUT NO WATER DELIVERED NOT ENOUGH WATER DELIVERED • • NOT ENOUGH PRESSURE • • A B • • • • ABNORMAL NOISE • • • OVERHEATING • • • • • C D • • • • • • • • • • • • • CORRECTIVE ACTION 1. ELECTRICAL A. NO VOLTAGE IN POWER SYSTEM…

22. Стр. 22 CAUSE

    CORRECTIVE ACTION TROUBLESHOOTING/ ILLUSTRATIONS AND ELECTRICAL DRAWINGS 3. SYSTEM 22 A. PRESSURE REQUIRED BY SYSTEM AT DESIGN FLOW RATE EXCEEDS PRESSURE RATING OF PUMP Compare pump pressure and flow rate against pump characteristic curve. Check for closed or partially closed valve in discharge…

23. Стр. 23 13. Exploded Diagram

    Figure 4 - (see next page for Key Nos.) EXPLODED DIAGRAM 23

24. Стр. 24 HCP SERIES COMMERCIAL SELF-PRIMING PUMPS MANUAL

    Description Included Key Nos. (Quantity of Each) PART NUMBERS (ALL MODELS) Lid Bolt Set Pump Lid Filter Basket Internal O-Ring Set Seal Set Pump Casing Pump Support Drain Plug Set (Qty. of 10) Pump Lid O-Ring (Qty. of 10) Diffuser O-Ring Set (Qty. of 10) Flange O-Ring (Qty. of 10) Seal Plate Set…

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