Инструкция на Автоматические фильтры Grunbeck серии pureliQ:AX, pureliQ:ADX
Модели: pureliQ:AX, pureliQ:ADX. Руководство по эксплуатации автоматических промывных фильтров (ADX — с редуктором давления): описание, монтаж, ввод в эксплуатацию, настройка, автоматическая промывка, техническое обслуживание, неисправности, технические данные. Документ на английском языке.
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We understand water
(С cliQlock Automatic filter | pureliQ:AX, pureliQ:ADX Operation manual grunbeck
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Central Contact
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Introduction This manual is intended for owners/operators/operating companies and qualified specialists and ensures the safe and efficient handling of the product. The manual is an integral part of the product. ● Carefully read this manual and the component instructions contained therein before you…
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Validity of the manual This manual applies to following products: ● Automatic filter pureliQ:AX (Order no. 101000050000) ● Automatic filter pureliQ:ADX (Order no. 101000060000) 1.2 Other applicable documents In the interests of sustainability, we provide the product data sheet, checklists and these…
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Product identification You can identify your product based on the product designation and the order number on the type plate. ► Check whether the products indicated in chapter 1.1 correspond to your product. The type plate is located on the side of the filter. 6 | 52 CE mark 2 Disposal information 3…
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Symbols used Symbol Meaning Danger and risk Important information or prerequisite Useful information or tip Written documentation required Reference to further documents Work that must only be carried out by qualified specialists Work that must only be carried out by qualified electricians Work that…
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Warning sign and
signal word DANGER Personal injury Death or serious injuries WARNING Possible death or serious injuries CAUTION Possible moderate or minor injuries NOTE 1.6 Consequences if the information/instructions are ignored Damage to property Possible damage to components, the product and/or its functions or…
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Safety 2.1 Confirmation of conformity The CE marking confirms that the product complies with the requirements set out in EU directives and EU regulations. The Declaration of Conformity for your product can be found at www.gruenbeck.de/service/dokumente-und-downloads 2.2 Safety measures ● Only…
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Electrical hazards ● Do not operate any products which have a damaged power supply cable. This can lead to injuries due to electric shock. Have damaged mains cables replaced by the manufacturer or by authorised personnel without delay. ● There is an imminent danger to life from electric shock when…
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Product-specific safety instructions WARNING Excessive contamination of the filter element ● Risk of infection due to contamination ► Comply with the intervals and recommendations for inspection and maintenance of the filter. ► Do not unlock the cliQlock module system under pressure. Ensure that the…
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Product description 3.1 Intended use ● The automatic filters pureliQ:AX and pureliQ:ADX are designed for the filtration of drinking water. ● The filters are designed according to the stipulations of DIN EN 13443-1 and DIN 19628 and are intended for installation into the drinking water system…
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Product components
Designation | 52 Designation Plug-in power supply unit with mains cable Maintenance ring with month indicator Pressure reducer handwheel 6 Automatic unit with controller 7 LED backwash intervals 8 Push-button 9 Adapter for drain connection Slip-on coupling for cliQlock basic module Pressure gauge 10…
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Functional description The unfiltered drinking water flows into the filter through the inlet side and from the outside in through the filter element and to the pure water outlet. Thus, foreign particles of a size > 100 µm are retained. Depending on their size and weight, foreign particles stick to…
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TRANSPORT AND STORAGE
4 Transport and storage 4.1 Transport ► Transport the product in its original packaging only. ► Obey the symbols and instructions on the packaging. 4.2 Storage ► Store the product protected from the following effects: • Dampness, moisture • Environmental impacts such as wind, rain, snow, etc. •…
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Installation The installation of the product represents a major intervention into the drinking water system and must be carried out by a qualified specialist only. In accordance with DIN EN 806-2 and DIN EN 1717, the product is installed in the cold water pipe downstream of the water meter and…
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Designation
18 | 52 Designation 1 Inlet shut-off valve 4 Shut-off valve output 2 cliQlock basic module 5 3 Leakage protection protectliQ:B Drain connection DN 50 according to DIN EN 1717 BA_100263059900_en_045_pureliQ_AX-ADX.docx Installation example in vertical pipe
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Requirements for the installation site Obey the local installation directives, general guidelines and technical specifications. ● Protection from frost, severe heat exposure and direct sunlight ● Protection from chemicals, dyes, solvents and their vapours ● Ambient temperature and radiation…
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Checking the scope of supply Depending on your order, you will receive the automatic filter pureliQ:AX or the pureliQ:ADX backwash filter with pressure reducer. The cliQlock basic module is not included in the scope of delivery. 1 Automatic filter pureliQ:AX with plug-in power supply and mains cable…
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Water installation The cliQlock basic module must already be installed. The filter can be mounted in a horizontal or vertical pipe. BA_100263059900_en_045_pureliQ_AX-ADX.docx Install the cliQlock basic module and the filters in accordance with the mounting instructions for the cliQlock module…
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► Note the nominal connection diameter (DN) of the cliQlock basic module on the type plate. 22 | 52
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Attaching the backwash connection Refer to the installation instructions for the drain connection. Example 1 BA_100263059900_en_045_pureliQ_AX-ADX.docx Designation 1 Drain connection DN 50 nach DIN EN 1717 ► Install the drain connection (not included in the scope of supply). 23 | 52
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Designation
1 Drain connection DN 50 according to DIN EN 1717 Designation 2 ► Install a waste water pipe towards the drain. 24 | 52 Waste water pipe on site BA_100263059900_en_045_pureliQ_AX-ADX.docx Example 2
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Commissioning The initial start-up of the product must be carried out by technical service personnel only. BA_100263059900_en_045_pureliQ_AX-ADX.docx 6.1 Checking the product 1. Open the shut-off valves. 2. Open the nearest water withdrawal point downstream of the filter as far as it will go. » The…
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3. Check the filter for leaks
4. Plug the plug-in power supply unit into the socket. » LED 60d lights up. The filter does not automatically backwash during initial start-up/commissioning. A backwash interval of 60 days is factory-set. 5. Start a manual backwash (refer to chapter 7.2.2). The interval counter is then set to zero.…
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Setting the pressure reducer (pureliQ:ADX) The pressure reducer is factory-set to 4 bar. You can change this value as follows: 1. Set the desired downstream pressure on the pressure reducer handwheel (turn anticlockwise = pressure increase, turn clockwise = pressure reduction). 2. Open and close a…
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Handing over the product to the owner/operator/operating company ► Explain how the product works to the owner/operator/operating company. ► Use the manual to brief the owner/operator/operating company and answer their questions. ► Inform the owner/operator/operating company regarding the need for…
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Operation/handling The product is operated automatically and does not require any manual operation. Backwashing is carried out automatically and time-controlled. The filter should always be connected to the power supply. If the power supply is interrupted, the filter automatically completes any…
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Operating the backwash unit The automatic filter automatically starts backwash processes at the set intervals. The backwash interval is factory-set to 60 days. You can change the backwash intervals. Setting the backwash intervals ► Press the push-button repeatedly until the desired backwash interval…
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Starting a manual backwash ► Press the button for 3 seconds. During the backwash process, approx. 14 l of backwash water are discharged to the drain. BA_100263059900_en_045_pureliQ_AX-ADX.docx » 31 | 52
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Maintenance and repair Maintenance and repair includes the cleaning, inspection and maintenance of the product. The responsibility for inspection and maintenance is subject to local and national requirements. The owner/operator/operating company is responsible for compliance with the prescribed…
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Intervals Regular work is necessary in order to ensure proper functioning of the product in the long term. DIN EN 806-5 recommends regular maintenance to ensure trouble-free and hygienic operation of the product. ► As owner/operator/operating company determine which components must be inspected and…
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Inspection You as owner/operator/operating company can carry out the regular inspections yourself. ► Conduct an inspection at least every 2 months. 1. Check the installation for leaks and function. 3. Read the static pressure (zero flow) of pureliQ:ADX. 4. Fully open a water withdrawal point…
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Maintenance WARNING Irregular backwash of the filter ● Risk of infection due to contamination ► Check that the set intervals for filter backwashing are set appropriately for the water withdrawal quantity. ► Comply with the intervals for inspection and backwash of the filter.…
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4. Check the water pressure of the pureliQ:ADX
a Fully open a water withdrawal point and read the flow pressure on the pressure gauge. b Close the water withdrawal point and read the static pressure (zero flow) on the pressure gauge. c Adjust the holding pressure if required. 5. Set the date for the next maintenance (6 months) by setting the…
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a Pull on the filter plug and swivel it
» The filter must not come loose from the cliQlock basic module. » The connection point must not leak. 3. Pull on the cliQlock clip without unlocking it. BA_100263059900_en_045_pureliQ_AX-ADX.docx » The cliQlock clip must not come loose. 4. Close the shut-off valves at the inlet and outlet. 5. Carry…
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8. Detach the filter from the cliQlock basic module
a Pull out the cliQlock clip. b Carefully pull the filter out. 9. Check the O-rings on the plug-in coupling for wear. Designation | 52 Flat seals for the water meter screw connection Seal of the non-return valve Designation 3 Non-return valve 4 Blind plug with O-ring for dosing valve…
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11. If necessary, dismantle the cliQlock basic module and check the seals
on the water meter screw connections for wear. 12. Check the non-return valve for wear. 13. Check the blind plug with O-ring for wear. 14. Replace worn components. 15. Mount the filter and put the installation into operation (refer to chapter 6). 8.4.3 Check motor unit…
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2. Disconnect the connector of the motor unit and the microswitch from the
circuit board. 3. Put the detached control unit to the side. 4. Loosen the fastening nut. Firmly hold the motor unit with the microswitch while doing so. 6. Check the motor unit for wear and tear. 7. Replace the motor unit, if necessary. 40 | 52 BA_100263059900_en_045_pureliQ_AX-ADX.docx 5.…
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You can remove the filter cylinder together with the motor unit
Designation Designation 1 O-ring of filter cylinder 3 Filter element 2 Filter cylinder 4 Backwash valve incl. seal 8. Unscrew the filter cylinder. a Make sure not to damage the motor unit with the microswitch. 9. Check the O-rings and flat seals for wear and tear.…
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Wearing parts Wearing parts must be replaced by a qualified specialist only. Wearing parts are listed below: ● Seals (O-rings) (Seal set for filter cylinder and support mesh, order no. 101625e) ● Filter element ● Backwash valve ► Have the seals replaced in the event of leaks, damage or deformations.…
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Service Kits 8.7.1 Service kits for pureliQ:AX BA_100263059900_en_045_pureliQ_AX-ADX.docx Designation Designation 1 Filter element 4 Backwash valve incl. seals 2 O-ring filter cylinder 5 Fastening nut incl. seal 3 Filter cylinder 6 Automatic drive Designation Consisting of Order no. Service kit I •…
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Service kits for pureliQ:ADX
Designation Designation 1 Filter element 5 Fastening nut incl. seal 2 O-ring filter cylinder 6 Automatic drive 3 Filter cylinder 7 Pressure reducer 4 Backwash valve incl. seals 8 Pressure gauge Designation Consisting of Order no. Service kit III • Service kit I • Pressure reducer • Pressure gauge •…
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ERROR
9 Error WARNING Contaminated drinking water due to stagnation ● Infection ► Have faults remedied immediately. 9.1 Messages LED message Explanation Remedy All four LEDs flash • Timeout during the backwash procedure (> 115 s) • Timeout when starting the backwash Valve blocked Motor unit faulty Timing…
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ERROR
9.2 Observations Observation Explanation Remedy Water pressure at the withdrawal point too low (pressure loss too high) The shut-off valves are not fully open ► Fully open the shut-off valves The filter element is dirty ► Carry out backwash The pressure reducer is not set correctly or is defective ►…
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DECOMMISSIONING
10 Decommissioning It is not necessary to take your product out of operation. In case of longer absences, e.g. holidays, precautionary hygiene measures according to VDI 3810-2 and VDI 6023-2 must be taken in order to maintain drinking water hygiene after downtimes. 10.1 Temporary standstill Should…
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Dismantling and disposal 11.1 Dismantling The work described herein represents an intervention into your drinking water system. ► Have this work performed by qualified specialists only. 1. Close the shut-off valve upstream from the filter. 2. Open a water withdrawal point and wait for a few seconds.…
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1. Pull the plug-in coupling out of the cliQlock basic module by hand - do
not use any tools. BA_100263059900_en_045_pureliQ_AX-ADX.docx 2. Insert the plug-in coupling into the filter connection as far as it will go. 49 | 52
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11.2 Disposal
► Comply with the applicable national regulations. Packaging ► Dispose of the packaging in an environmentally sound manner. NOTE Danger to the environment due to incorrect disposal ● Packaging materials are valuable raw materials that can be reused in many cases. ● Incorrect disposal can cause…
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Publisher's information
Technical documentation If you have any questions or suggestions regarding this operation manual, please contact the Technical Documentation Department at Grünbeck AG Email: dokumentation@gruenbeck.de
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Grünbeck AG
Josef-Grünbeck-Str. 1 89420 Hoechstaedt Germany +49 9074 41-0 info@gruenbeck.com For more information, go to www.gruenbeck.com
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