Инструкция на Паровые увлажнители воздуха Condair серии RS II
Руководство по эксплуатации (2611995-F EN 2607, редакция для Северной Америки): описание, управление, настройки, обслуживание, неисправности и их устранение, запасные части. Документ на английском языке.
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Текст инструкции
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2611995-F EN 2607
Read and save these instructions. This manual to be left with the equipment. OPERATION MANUAL Steam humidifier Condair RS II Humidification, Dehumidification and Evaporative Cooling
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Thank you for choosing Condair
Installation date (MM/DD/YYYY): Commissioning date (MM/DD/YYYY): Site: Model: Serial number: Contact Condair Ltd. 2740 Fenton Road, Ottawa, Ontario K1T3T7 TEL: 1.866.667.8321, FAX: 613.822.7964 EMAIL: na.info@condair.com, WEBSITE: www.condair.com Proprietary Notice This document and the information…
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Contents
1 1.1 1.2 Introduction To the very beginning Notes on the operation manual For your safety 7 3 3.1 3.2 3.3 3.4 Product Overview Construction Condair RS steam humidifier Functional description System overview Condair RS for duct humidification System overview Condair RS for direct room humidification…
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5.3.3.3 5.3.3.4 5.3.3.5 5.3.3.6 5.3.3.7 5.3.3.8 5.3.4 5.3.4.1 5.3.4.2 5.3.4.3 5.3.4.4 5.3.5 5.3.5.1 5.3.5.2 5.3.5.3 5.3.5.4 5.3.5.5 5.3.5.6 Setup operation timers in the "Timers" submenu Activate/deactivate the softstart function in the "Softstart" submenu Activate/deactivate the demineralisation…
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Introduction 1.1 To the very beginning We thank you for having purchased the Condair RS steam humidifier. The Condair RS steam humidifier incorporates the latest technical advances and meets all recognized safety standards. Nevertheless, improper use of the Condair RS steam humidifier may result in…
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Symbols used in this manual
CAUTION! The catchword "CAUTION" used in conjunction with the caution symbol in the circle designates notes in this operation manual that, if neglected, may cause damage and/or malfunction of the unit or damage to property. WARNING! The catchword "WARNING" used in conjunction with the general…
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For your safety General Every person working with the Condair RS must have read and understood the Condair RS operation manual before carrying out any work. Knowing and understanding the contents of the operation manual is a basic requirement for protecting personnel against any kind of danger, to…
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Danger that may arise from the Condair RS steam humidifier
DANGER! Danger of electric hazard! The Condair RS is mains powered. Live parts may be exposed when the unit is open. Touching live parts may cause severe injury or danger to life. Prevention: Before carrying out any work set the Condair RS out of operation as described in chapter 4.5 (switch off the…
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Risk associated with steam bath
Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6 °F. The symptoms of hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness, and fainting. The effects of…
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Product Overview 3.1 Construction Condair RS steam humidifier Scale collector tank drain valve (optional) Scale collector tank (optional) Coupling sleeve Water supply connector (NPT 1/2") Triple inlet valve with 2 supply valves and one drain water cooling valve (Standard) or dual inlet valve with 2…
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Functional description The Condair RS steam humidifier is an atmospheric steam generator. It operates on the resistance heating principle and is designed for direct room air humidification (with blower pack) and indirect humidification (with steam distributor) in ventilating and air-conditioning…
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System overview Condair RS for duct humidification 14 * 15 * Return Duct Supply duct * * 2 * by others 3 4 * 5 * * Steam humidifier Steam outlet connector Water drain connector Water supply connector Water supply line Filter valve (recommended) Open funnel with water trap Drain hose (supplied)…
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System overview Condair RS for direct room humidification 12 BP * 12 * by others 14 * BP * * 5 * 6 8 Steam humidifier Steam outlet connector Water drain connector Water supply connector Water supply line Filter valve (recommended) Open funnel with water trap Drain hose (supplied) Electrical isolator…
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Operation The Condair RS steam humidifier may be commissioned and operated only by persons familiar with the Condair RS steam humidifier and adequately qualified. It is the owner’s responsibility to verify proper qualification of the personnel. 4.1 First-time commissioning The first-time…
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Commissioning after an interruption of operation The following description outlines the start up procedure after an interruption of operation (e.g. after servicing the steam humidifier). It is assumed that first-time commissioning has been carried out properly by the service technician of your…
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Notes on operation 4.4.1 Inspections during operation During operation the Condair RS and the humidification system have to be inspected weekly. On this occasion check the following: • the water and steam installation for any leakage. • the steam humidifier and the other system components for…
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Draining the steam cylinder(s) Note: Depending on the steam humidifier model you can drain an individual steam cylinder (A or B) or both steam cylinder at the same time. To perform a draining of the steam cylinder(s) proceed as follows: 18:04 02.04.2024 RS+RO 1 Home 18:04 02.04.2024 RS+RO 2 Manual…
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Taking the unit out of operation In order to take the Condair RS steam humidifier out of operation (e.g. for maintenance purpose), perform the following steps: 1. Close the shut-off valve in the water supply line. 2. If applicable: Stop the RO-E pure water system according to the separate Condair…
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Operating the Condair RS control software 5.1 Home screen After switching on the Condair RS and the automatic system test has been passed the Condair RS is in normal operating mode and the home screen is shown. Note: The appearance of the home screen depends on the current device and error status…
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Device and error status indication field If you press the device and error status field in the home screen, a window appears with further information on the device and error status. 18:04 02.04.2024 RS 18:04 02.04.2024 RS Home – Device Status Cyl. A/B: Shows the current status of steam cylinder A…
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The following error status symbols may be shown
Error status symbol Description The Condair RS works perfectly. Indication that a "Warning" has occurred. Indication that an "Error" has occurred. Depending on the error, the operation of the Condair RS is stopped, or it continues to work to a limited extent. The following device status indications…
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Control indication field If you press the control indication field in the home screen, a window appears with further information on humidity control (control mode: "On/Off" or "Demand") or the humidity setpoint input (control mode: "RH P" or "RH PI), depending on the current control mode. 18:04…
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Maintenance indication field If you press the Maintenance indication field in the home screen, a window appears with further information on maintenance. 18:04 02.04.2024 RS+RO 18:04 02.04.2024 RS+RO Home – RO Next Maintenance 1): Shows the remaining time in hours until the next maintenance of the…
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Information functions in the "Help" Menu 5.2.1 Accessing the "Help" menu Press the <Help> button in the home screen. The help menu with the contact details appears. 18:04 02.04.2024 RS-RO 18:04 02.04.2024 RS-RO Help Home About Standby Quick Access 0% Contact Data Condair Ltd. Demand 1685 hr…
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Quick access to setting parameters in the "Quick Access" submenu Press the <Quick Access> button in the "Help" menu. Then enter the quick access number of the desired setting parameter. You will find this number in the top left corner in the setting window of the corresponding parameter. Confirm the…
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Configuration 5.3.1 Settings and features in the "General" submenu 5.3.1.1 Accessing the "General" submenu Access the "General" submenu as shown below. 18:04 02.04.2024 RS-RO 18:04 02.04.2024 RS-RO Home 18:04 02.04.2024 RS-RO Menu Password 18:04 02.04.2024 RS-RO General General Region Standby 0%…
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Date and time settings in the "Date & Time" submenu Note: The date and time must be entered correctly, as these are used for the entries in the malfunctions and maintenance history list. 18:04 02.04.2024 RS – Date: With this setting you determine the current date in the set format ("MM/DD/YYYY" or…
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Activate/Deactivate password protection in the "Password Settings" submenu 18:04 02.04.2024 RS – Password Settings Password Protection On 5.3.1.6 Set the brightness of the touchscreen and the LED in the "Brightness" submenu 18:04 02.04.2024 RS – Brightness 80 % 25 % Touchscreen: With this setting…
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Settings and features in the "Maintenance" submenu 5.3.2.1 Accessing the "Maintenance" submenu Access the "Maintenance" submenu as shown below. 18:04 02.04.2024 RS 18:04 02.04.2024 RS Home 18:04 02.04.2024 RS Menu Password 18:04 02.04.2024 RS Maintenance General Reset Standby 0% Demand Maintenance…
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5.3.2.3 Reset Settings: With this function you can reset the parameter setting values of the control software to the last saved values. After pressing the selection field, a confirmation dialog appears in which you have to confirm the reset again. Settings in the "Water Management" submenu 18:04…
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Standard settings dependent on the water quality
Steam capacity Water reduction time Potable water * RO water 10.0 (4.5) 15.0 (6.8) 20.0 (9.0) 30.0 (13.6) 45.0 (20.4) 65.0 (29.5) 90.0 (40.8) 130.0 (59.0) 180.0 (81.6) 120 min 60 min 60 min 30 min 20 min 10 min 10 min 10 min 10 min 180 min 180 min 180 min 180 min 180 min 180 min 180 min 180 min 180…
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Software update in the "Update" submenu 18:04 02.04.2024 RS – Update from USB: With this function you can update the control software. The software is downloaded directly from the USB stick and then installed. Please note the information in Section 6.8. – Update from Remote: With this function you…
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Load and export the error log file in the "Error Analyzer" submenu 18:04 02.04.2024 RS – Load Error Log Definition (carried out ex works): With this function you can load an "Error Log Definition file" available from Condair on a USB stick for recording malfunctions. Once the "Error Log Definition…
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View operating states in the submenu "Diagnostics > Input Diagnostic Cyl. A/B" – Control CH1: Shows set humidity setpoint in %rh for humidity control. – Control CH2: Shows set humidity setpoint in %rh for supply air limitation. – Enable Input: Shows the actual status of the enable input "X11" on the…
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Checking the relays of the remote operating and fault indication board in the "Diagnostics > RFI Diagnostics" submenu Note: This submenu is only accessible if the remote operating and fault indication board has been installed and activated in the Engineering level of the control software. 18:04…
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Set the power limitation in the "Operation" submenu 18:04 02.04.2024 RS – Operation Factory setting: Setting range: Capacity Limitation 100 % Op. Cycle Limit Capacity Limitation: With this setting you determine the capacity limitation in relation to maximum capacity in %. – On Consider Flicker Rule…
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02.04.2024 RS – Timers Timer 1 to Timer 10: With this parameters you can select the timer to be configured or modified. After selecting a timer you can access and configure the following timer settings: Timer 1 – Timer 2 Week Day: With this setting you define the day of the week or weekday range on…
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Activate/deactivate the softstart function in the "Softstart" submenu 18:04 02.04.2024 RS – Softstart Mode: With this setting you can activate ("On") or deactivate ("Off") the softstart function. Factory setting: Options: Mode On Off On or Off Note: activate the soft start function if you are using…
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Settings in the "Standby" submenu 18:04 02.04.2024 RS Standby Standby Mode: With this setting you determine the operational behaviour of the Condair RS in standby operation. Factory setting: Options: Standby Mode Idle Drain 18:04 02.04.2024 RS – The following settings appear only, if "Standby Mode"…
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Settings in the "Drain Options" submenu The "Drain Options" submenu only appears, if the drain cooling option and/or the optional drain valve is installed and activated in the Engineering level of the control software. 18:04 02.04.2024 RS – Drain options Drain Cooling Mode Off Drain Cooling Mode…
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Settings and features in the "Controls" submenu In the "Controls" submenu you determine the control settings for the Condair RS. The control settings available depend on the selected signal source and the control mode. Additionally you can determine the parameters for the operation of interconnected…
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Damp Time: With this setting you set the time in seconds after which the supply air controller takes over the control of the demand signal. Note: This setting only appears if the setting "Control Channels" is set to "Dual". Factory setting: Setting range: 5.3.4.3 5 seconds 1 60 seconds Control…
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RH Alert Mode: With this setting you can activate ("On") or deactivate ("Off") the "RH Alert Mode". If enabled a sensor interruption message (Error "E41") is triggered if the relative humidity value measured by the humidity sensor exceeds the set upper or drops below the set lower limit (see…
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Settings in the "Device Interconnection" submenu 18:04 02.04.2024 RS Device Interconnection Mode Off – Mode: With this setting you determine whether the unit is part of a device interconnected system and acts as main unit ("Main Unit") or extension unit ("Extension Unit") or whether the unit is not…
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The following setting appears only, if "Mode" is set to "Extension Unit"
18:04 02.04.2024 RS – Device Interconnection Mode Device ID: With this setting you determine the device ID of the extension unit in ascending order (first extension unit is 2). Factory setting: Setting range: Extension Unit Device ID 2 5.3.5 Communication settings in the "Network" submenu In the…
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Settings in the "IP Settings" submenu The following network settings are used only for the communication via the integrated BACnet IP, Modbus TCP or IoT interface. 18:04 02.04.2024 RS – IP Settings DHCP Mode DHCP IP Address 192.168.168.243 Subnet Mask 255.255.255.000 DHCP Mode: With this setting you…
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Settings in the "IoT Settings" submenu The following settings are only required for communication via IoT. – Cloud Connection: IoT Settings – Enable temporary cloud write access: Cloud Connection – Connections Status: – Channel: 18:04 02.04.2024 RS Off Enable temporary clo... Off Important…
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Settings in the "BACnet Settings" submenu 18:04 02.04.2024 RS – BACnet Settings BACnet Protocol Off BACnet Protocol: With this setting you can activate ("BACnet MS/TP" or "BACnet/IP") or deactivate ("Off") the communication via the integrated BACnet interfaces. Factory setting: Off Options: Off…
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Maintenance 6.1 Important notes on maintenance Qualification of personnel All maintenance work must be carried out only by well qualified and trained personnel authorized by the owner. It is the owner’s responsibility to verify proper qualification of the personnel. General note The instructions and…
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Maintenance intervals To maintain operational safety the Condair RS steam humidifier must be maintained at regular intervals. The control software of the Condair RS features two maintenance counters one for the "Small maintenance" (Cleaning of the scale collector tank, only for units equipped with a…
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Maintenance list Adjacent you can find an overview of the maintenance work to be carried out on "Small maintenance" and "Extended maintenance". Extended maintenance Work to be done Small maintenance Components X X Remove and clean. Connection ring scale collector tank X Inspect, replace if…
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Removing and installing components for maintenance 6.4.1 Preparing the Condair RS for the removal of components Before starting any removal work set the Condair RS out of operation and drain the steam cylinder and the scale collector tank (if applicable). Proceed as follows: 1. Condair RS must be…
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Removal and installation of the scale collector tank Removal WARNING! Danger of burning! Before removal of the scale collector tank ensure it is empty and the temperature indication adhesive on the scale collector tank indicates a temperature <122 °F (<50°C). 1 2 Snap ring Strainer insert 2. 1. 1.…
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Installation
Prior to the installation: • Check scale collector tank, O-ring, snap ring and strainer insert for damages and replace defective components if necessary. We recommend to replace the sealings of the scale collector tank with each maintenance. • Remove any dirt inside the retaining ring on the bottom…
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Removal and installation of the steam cylinder WARNING! Danger of burning! Before removal of the steam cylinder ensure the steam cylinder is empty and has cooled down, that no more burning danger exists. 1. Loosen retaining screw on front door or on left front door (for large units) of the unit…
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CAUTION!
Set down the steam cylinder carefully to ensure the funnel on the bottom side of the cylinder is not damaged! 4 5 4. Undo the steam cylinder cover clamping ring. 5. Carefully lift off the cover with the heating elements. CAUTION! Take care with the cover while it is removed, so as not to damage the…
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7 6. If necessary, loosen the funnel insert by lightly rotating it in either direction and lift it together with baffle from the steam cylinder. Then, remove the screen insert from the funnel insert. 7. If during maintenance one or more heating elements must be replaced: • First note position of the…
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Assembly and installation of the steam cylinder
Assembly of the steam cylinder takes place in reverse sequence of the removal. Please note the following instructions: 6.4.4 – Installation of any heating elements which have been removed should follow the figure of step 7. Please take care that the heating elements are correctly positioned and the…
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Removal and installation of the filling cup, the level unit and the water hoses For removing the filling cup, the level unit and the water hoses the steam cylinder must be removed first (see chapter 6.4.3). Drain water cooling hose Cable tie A Support 1. Release hose clamps, then disconnect all…
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Removal and installation of the drain pump For removing the drain pump the steam cylinder must be removed first (see chapter 6.4.3). 1. Detach electric cables (polarity of the cables must not be observed). 2. Release hose clamps and remove the hoses from the connectors. 3. Undo the two screws on the…
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Removal and installation of the inlet valve and the optional secondary inlet valve For removing the inlet valve the steam cylinder must be removed first (see chapter 6.4.3). Triple inlet valve (Standard) Double inlet valve (with RS-RO option only) 1 2 Secondary inlet valve (RS-RO option) 1. Detach…
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Removal and installation of the steam cylinder receptacle For removing the steam cylinder receptacle the steam cylinder must be removed first (see chapter 6.4.3). A B 5 1. Release hose clamps and remove hoses from the connectors. 2. Undo the screw fixing cylinder receptacle to the bottom of the…
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Notes on cleaning the unit components Unit component What to clean and how to clean Scale collector tank • Dump any lime in scale collector tank, then carefully remove any limescale inside scale collector tank and on the strainer insert using a soft bristled brush (do not use a wire brush). • Wash…
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Unit component
What to clean and how to clean Hoses • Loosen any limescale in the hoses by carefully twisting and flexing the hoses, then flsuh out the hoses thoroughly with hot water. Inlet valve • Carefully remove any limescale inside the inlet valve(s) and on the strainer(s) using a soft bristled brush (do not…
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Unit component
What to clean and how to clean Drain cup • Carefully remove any limescale from the drain cup and its connectors using a soft bristled brush (do not use a wire brush). • Wash the drain cup and the receptacle on the bottom side of the unit with a lukewarm soap solution, rinse the parts well with tap…
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Resetting the maintenance counter After completing the "Small maintenance" or the "Extended maintenance", the corresponding maintenance indication or maintenance counter (for module A or module B or for both), respectively must be reset. Proceed as follows to reset the maintenance counter: 18:04…
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Performing a software update To update the control software or the driver board firmware, proceed as follows: 1. Set the On/Off switch on the front side of the steam humidifier to the Off position, then switch off the voltage supply to the steam humidifier via the external electrical isolator and…
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Fault elimination 7.1 Important notes on fault elimination Qualification of personnel Repair work must be carried out only by qualified and well trained professionals authorized by the owner. Repair work relating to the electrical installation must be carried out by an electrician or professionals…
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Fault indication Malfunctions during operation detected by the control software are indicated by a corresponding Warning message (Status LED lights up yellow and the exclamation mark symbol is displayed in the device and error status field of the home screen) or Error message (Status LED lights up…
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By pressing on the <Malfunction> button in the home screen the error list shown with all active warning and error messages. By pressing on the corresponding Warning or Error entry additional information regarding the malfunction are displayed (see display on the far right). 18:04 02.04.2024 RS 18:04…
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Warning
Fault W20 E20 W28 E22 E26 Information Possible causes Safety Loop Water Missing Contactor jammed Maintenance Ventilation interlock open. Check/switch on fan of the AHU. Air proving switch has triggered. Check fan/filter of the AHU. High limit humidistat has triggered. Wait, check/replace high limit…
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Warning
Fault W34 E34 W35 E35 Information Possible causes Maximum drain time exceeded Signal Timeout Remedy Maximum drain time has exceeded. Note: The level in the steam cylinder has not dropped to the preset level within the preset time. The Condair RS carries out a level test. This procedure is repeated…
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Warning
Fault E83 Information Possible causes Slave Address Rotary switch on the driver board of the slave unit set wrong. E84 Driver Defective Unknown fault on driver board. E85 Driver ID Wrong Driver board ID wrong. Driver board defective. Wrong driver board connected or SAB address wrong. E86 Driver…
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Warning
Fault W121 E121 W140 W141 W142 W143 W144 W145 E139 E140 Information Possible causes Maximum vaporization time exceeded Individual heating elements faulty. Replace faulty heating elements. Fuses on the power board defective. Let have fuses on the power board be replaced by an electrician. Mains…
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Warning
Fault E162 W169 W170 Message Information Possible causes Remedy Software update failed Software update failed. Device Interconnection A unit in the device interconnected system has an error exception. Extension Unit Missing W172 E172 Heating Contactor Replacement W174 E174 Driver Board Replacement…
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Fault behavior of units in a device interconnected system Fault in the main unit If a fault occurs on the main unit that is relevant to the system (e.g. request signal interrupted, external safety chain open, etc.), a fault is displayed on the main unit and all units in the device interconnected…
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Saving fault and service histories to a USB memory stick The fault and service histories of the Condair RS can be saved to a USB memory stick for logging and further analysis. For this purpose proceed as follows: 1. Set the On/Off switch on the front side of the steam humidifier to the Off position…
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Resetting malfunction indication To reset the malfunction indication, proceed as follows: 18:04 02.04.2024 RS 18:04 02.04.2024 RS Home 18:04 02.04.2024 RS 18:04 02.04.2024 RS Menu Password Maintenance General Reset Standby 0% Demand Maintenance Water Management Features Update Controls Histories…
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Replacing the fuses and backup battery in the control unit The fuses of the control unit must be replaced by authorized personnel only (e.g. electrician). Replace fuses of the control unit only with fuses matching the specifications below with the appropriate nominal current capacity . Never use…
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Taking out of service/Disposal 8.1 Taking out of service If the Condair RS must be replaced or if the Condair RS is not needed any more, proceed as follows: 1. Take the Condair RS out of operation as described in chapter 4.5. 2. Have the Condair RS (and if applicable othe system components)…
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Operating data Achievable control accuracy Note: The achievable control accuracy is influenced by the placement of the humidity sensor. Regarding the achievable control accuracy, please refer to chapter 5.6 (humidity control systems/humidity control) and chapter 5.4.2 (placement of the steam…
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Warranty
Condair Inc. or Condair Ltd. (depending on the entity that supplied the product, and hereinafter collectively referred to as CONDAIR) warrant for a period of two years after installation or 30 months from the manufacturer’s ship date, whichever date is earlier, that CONDAIR’s manufactured and…
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www.condairparts.com
Buy authentic Condair parts factory direct. Would you recommend Condair? Take our two question survey. U.S.A. 1021 6th Street Racine, WI 53403 CANADA 2740 Fenton Road Ottawa, Ontario K1T 3T7 TEL: 1.866.667.8321 EMAIL: na.info@condair.com WEBSITE: www.condair.com
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