Инструкция на Адсорбционные осушители воздуха Condair серии DA 160–440
Адсорбционные осушители воздуха Condair серии DA 160–440. Инструкция по монтажу и эксплуатации.
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2596468-A EN 2003
READ AND SAVE THESE INSTRUCTIONS INSTALLATION AND OPERATION MANUAL Desiccant dryer Condair DA 160 - 440 Dehumidification and Drying
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Thank you for choosing Condair
Installation date (MM/DD/YYYY): Commissioning date (MM/DD/YYYY): Site: Model: Serial number: Proprietary Notice This document and the information disclosed herein are proprietary data of Condair Group AG. Neither this document, nor the information contained herein shall be reproduced, used, or…
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Contents
1 Introduction 5 1.1 To the very beginning 5 1.2 Notes on the installation and operation manual 5 2 For your safety 7 3 Important notes 10 3.1 Inspection of the delivery 10 3.2 Storing/Transportation/Packaging 10 4 Product overview 11 4.1 Product designation 11 4.2 Applications 11 4.3 Method of…
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9.1 Technical data 22 9.2 Dimensions Condair DA 160 23 9.3 Dimensions Condair DA 250 - Spare parts 24 10.1 Spare parts Condair DA 160 24 10.2 Spare parts Condair DA 250 24 10.3 Spare parts Condair DA Electrical wiring diagrams 26 11.1 Electrical wiring diagram Condair DA 160 26 11.2 Electrical…
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Introduction 1.1 To the very beginning We thank you for having purchased a Condair DA 160 - 440 desiccant dryer (for short: Condair DA). The Condair DA desiccant dryers incorporate the latest technical advances and meets all recognized safety standards. Nevertheless, improper use of the Condair DA…
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Symbols used in this manual
NOTE! The catchword "NOTE" used in conjunction with the hand symbol designates important notes in this manual that require special attention. CAUTION! The catchword "CAUTION" used in conjunction with the caution symbol in the circle designates notes in this operation manual that, if neglected, may…
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For your safety General Every person working with the Condair DA desiccant dryer must have read and understood this installation and operation manual before carrying out any work. Knowing and understanding the contents of the installation and operation manual is a basic requirement for protecting…
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Danger that may arise from the Condair DA desiccant dryer
DANGER! Danger of electric hazard! The Condair DA desiccant dryer is mains powered. Live parts may be exposed when the unit is open. Touching live parts may cause severe injury or danger to life. Prevention: Before carrying out any work set the Condair DA desiccant dryer out of operation (switch off…
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Preventing unsafe operation
If it is suspected that safe operation is no longer possible, the Condair DA desiccant dryer should immediately be shut down and secured against accidental power-up. This can be the case under the following circumstances: – if the Condair DA desiccant dryer is damaged – if the electrical…
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Important notes 3.1 Inspection of the delivery After receiving: 3.2 – Inspect shipping boxes for damage. Any damages of the shipping boxes must be reported to the shipping company. – Check packing slip to ensure all parts has been delivered. All material shortages are to be reported to your Condair…
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Product overview 4.1 Product designation The product designation and the most important unit data are found on the specification label fixed on the right side of the DA 160 – 440 desiccant dryer (see example below): Model DA 160 Serial no. 1927 1922 Manuf. 2019 Voltage 230 V, 50 Hz Power 1 kW Weight…
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Method of operation The desiccant dryer operates with two air streams. A larger air stream to be dehumidified, and a smaller air stream to exhaust the moisture out of the desiccant rotor. Both airstreams are created by one common fan which pressurises a compartment of the desiccant dryer creating…
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Product description 4.4.1 Casing The casing is fabricated from 1.4301 (AISI 304) stainless steel. The top of the desiccant dryer has a top hood that can be removed for service access to electrical and mechanical components. All duct connections to the desiccant dryer are designed for connections to…
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Electrical panel The electrical panel is located inside the desiccant dryer and is accessible through the service hood. Switches and indications for operation are mounted at the front of the electrical panel. 4.4.7 Operation Options Using the operation switch on the front side of the desiccant…
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Installation 5.1 Installation and service access The Condair DA 160 - 440 desiccant dryers are designed for indoor installation. All components in the desiccant dryer are accessible from the top of the unit. For inspection and service, a space of 500 mm must be left free above the desiccant dryer to…
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Process- and dry air with the desiccant dryer installed outside the dehumidified room When the desiccant dryer is installed in a separate plant room all inlet and outlet openings are usually ducted. The desiccant dryer draws ambient air from the place of installation. The dry air from the desiccant…
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Commissioning On initial start-up, the following steps should be taken in this order: 1. Ensure that the external isolation switch is isolating the unit from the mains, or that the power plug is disconnected. 2. Select the OFF position on the main switch (orange) at the front of the desiccant dryer.…
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Maintenance 7.1 Important notes on maintenance Qualification of personnel All maintenance work must be carried out only by well qualified and trained personnel authorised by the owner. It is the owner’s responsibility to verify proper qualification of the personnel. General note The instructions and…
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Filters The desiccant dryer is equipped with one common filter for the process air and reactivation air. The filter is positioned at the inlet and will clean the air prior to entering the desiccant dryer. Intervals for cleaning or replacement of the filters will be determined by the amount of dust…
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Rotor drive belt Check the belt tensioning at regular intervals. Adjust when needed by moving the tensioning support wheel closer to the desiccant rotor. 7.7 General summary of maintenance intervals Filter As required Rotor bearing Motors 20 Maintenance Heater Seals x x x Every 6th month Every 12th…
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Troubleshooting Malfunction Possible cause of trouble Corrective action None, or reduced dehumidification capacity Filter dirty. Clean or replace filters. Electrical heater faulty. Check fuses. Airflow reduced. Check openings and dampers. No rotation of rotor. Check belt tensioning. Internal leakage…
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Product specification 9.1 Technical data DA 160 DA 250 DA 440 Drying capacity at 20°C - 60%rh kg/h 0.6 1.1 1.4 Nominal dry air volume m3/h Nominal reactivation air volume m3/h Nominal ext. pressure processair Pa free blowing free blowing free blowing Nominal ext. pressure reactivationair Pa free…
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Dimensions Condair DA ø100 Dry air 273 155 Air inlet 145 ø63 Air inlet Wet air Fig. 3: Dimensions Condair DA 160 Dimensions Condair DA 250 - ø125 Dry air 255 Air inlet 351 9.3 Wet air ø80 Air inlet Fig. 4: Dimensions Condair DA 250 - 440 Product specification 23
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Spare parts 10.1 Spare parts Condair DA 160 10.2 24 Part Part No. Technical specification Numbers installed Numbers of recommended spare parts Drive motor incl. gear box DA 160 2597808 Crouzet 823055BJ, 230-240 V, 50 Hz 10/3 rpm 1 1 Belt Pulley DA 160 2597811 HTD 20-5M-09 1 Drive belt for DA 160…
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Electrical wiring diagrams 11.1 Electrical wiring diagram Condair DA 160 Humidistat brown blue yellow/green brown blue yellow/green Fig. 5: Electrical wiring diagram Condair DA 160 * Pos. Component M1 Gear motor 230 V, 50 Hz, 3 rpm M2 Radial fan, K2E 190-RA26-09 C Built in capacitor in fan S1/S2…
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Electrical wiring diagram Condair DA 250 Humidistat brown blue yellow/green brown blue yellow/green Fig. 6: Electrical wiring diagram Condair DA 250 * Pos. Component M1 Gear motor 230 V, 50 Hz, 3 rpm Type Number Manufacturer 823055BJ 1 Crouzet AB M2 C Radial fan, K2E 190-RA26-09 1 ebmpapst AB Built…
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Electrical wiring diagram Condair DA 440 Humidistat brown blue yellow/green brown blue yellow/green Fig. 7: Electrical wiring diagram Condair DA 440 * Pos. Component M1 Gear motor 230 V, 50 Hz, 3 rpm Type Number Manufacturer 823055BJ 1 Crouzet AB M2 C Radial fan, K3G190-RD45-03 1 ebmpapst AB Built…
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EU declaration of conformity EU declaration of conformity Condair Group AG Talstrasse 35-37 8808 Pfäffikon SZ Switzerland declare under own responsibility that the product: Condair Dehumidifier DA 160, DA 250, DA 440, DA 210, DA 400 and DA 450 which is detailed in this declaration complies to the…
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CONSULTING, SALES AND SERVICE
CH94/0002.00 Condair Group AG Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Phone +41 11, Fax +41 info@condair.com, www.condairgroup.com
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