Инструкция на Адсорбционные осушители воздуха Condair серии DA 210–450

Текст инструкции

1. Стр. 1 2596470-C EN 2108

   READ AND SAVE THESE INSTRUCTIONS INSTALLATION AND OPERATION MANUAL Desiccant dryer Condair DA 210 - 450 Dehumidification and Drying

2. Стр. 2 Thank you for choosing Condair

   Installation date (MM/DD/YYYY): Commissioning date (MM/DD/YYYY): Site: Model: Serial number: Proprietary Notice This document and the information disclosed herein are proprietary data of Condair Group AG. Neither this document, nor the information contained herein shall be reproduced, used, or…

3. Стр. 3 Contents

   1 Introduction 5 1.1 To the very beginning 5 1.2 Notes on the installation and operation manual 5 2 For your safety 7 3 Important notes 10 3.1 Inspection of the delivery 10 3.2 Storing/Transportation/Packaging 10 4 Product overview 11 4.1 Product designation 11 4.2 Applications 11 4.3 Method of…

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   8 Troubleshooting 22 9 Product specification 23 9.1 Technical data 23 9.2 Dimensions Condair DA 210 24 9.3 Dimensions Condair DA 400 - 450 24 9.4 Airflow diagrams Condair DA 210 25 9.5 Airflow diagrams Condair DA 400 26 9.6 Airflow diagrams Condair DA Spare parts 28 10.1 Spare parts Condair DA 210…

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   Introduction 1.1 To the very beginning We thank you for having purchased a Condair DA 210 - 450 desiccant dryer (for short: Condair DA). The Condair DA desiccant dryers incorporate the latest technical advances and meets all recognized safety standards. Nevertheless, improper use of the Condair DA…

6. Стр. 6 Symbols used in this manual

   NOTE! The catchword "NOTE" used in conjunction with the hand symbol designates important notes in this manual that require special attention. CAUTION! The catchword "CAUTION" used in conjunction with the caution symbol in the circle designates notes in this operation manual that, if neglected, may…

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   For your safety General Every person working with the Condair DA desiccant dryer must have read and understood this installation and operation manual before carrying out any work. Knowing and understanding the contents of the installation and operation manual is a basic requirement for protecting…

8. Стр. 8 Danger that may arise from the Condair DA desiccant dryer

   DANGER! Danger of electric hazard! The Condair DA desiccant dryer is mains powered. Live parts may be exposed when the unit is open. Touching live parts may cause severe injury or danger to life. Prevention: Before carrying out any work set the Condair DA desiccant dryer out of operation (switch off…

9. Стр. 9 Correct lifting and handling

   Lifting or handling of components always carries an element of risk, and therefore must only be carried out by trained and qualified personnel. Ensure that any lifting operations have been fully planned and risk assessed. All equipment should be checked by a skilled and competent health & safety…

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    Important notes 3.1 Inspection of the delivery After receiving: 3.2 – Inspect shipping boxes for damage. Any damages of the shipping boxes must be reported to the shipping company. – Check packing slip to ensure all parts has been delivered. All material shortages are to be reported to your Condair…

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    Product overview 4.1 Product designation The product designation and the most important unit data are found on the label. The label is fixed on the right side on the DA 210 - 450 desiccant dryer, next to the control panel (see example below). A 10 5 Model DA 400 Serial no. 1927 1927 Manuf. 2019…

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    Method of operation The desiccant dryer operates with two air streams. A larger air stream to be dehumidified, and a smaller air stream to exhaust the moisture out of the desiccant rotor. Two fans inside the desiccant dryer create air streams which travel through the desiccant rotor in opposite…

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    Product description The Condair DA desiccant dryers with applied ducting meet the requirements of IEC protective class IP23. 4.4.1 Casing The casing is fabricated from 1.4301 (AISI 304) stainless steel. The top of the desiccant dryer has a top panel that can be removed for service access to…

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    Heater for reactivation air The reactivation heater is of the PTC-type (Positive Temperature Coefficient), which can not be overheated. 4.4.6 Electrical panel The electrical components is located inside the desiccant dryer and are accessible through the top panel. Switches and indications for…

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    Installation 5.1 Installation and service access The Condair DA 210 - 450 desiccant dryer is designed for indoor installation. The desiccant dryer should be installed horizontally. All components in the desiccant dryer are accessible from the top of the unit. For inspection and service, a space of…

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    Process- and dry air with the desiccant dryer installed outside the dehumidified room When the desiccant dryer is installed in a separate plant room all inlet and outlet openings are usually ducted. The desiccant dryer takes the process air as ambient air or as pre-treated air from an HVAC, or…

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    Installation schematics Damper process air (1) Process air In Wet Air Out Wet air duct (4) Dry air duct (2) Dry air Out Reactivation air In Reactivation air duct (3) Fig. 4: Installation schematics 5.3 1 Damper for process air: To adjust the airflow to the required value during commissioning, the…

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    Commissioning On initial start-up, the following steps should be taken in this order: 1. Ensure that the external isolation switch is isolating the unit from the mains, or that the power plug is disconnected. 2. Select the OFF position on the main switch (orange) at the front of the desiccant dryer.…

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    Maintenance 7.1 Important notes on maintenance Qualification of personnel All maintenance work must be carried out only by well qualified and trained personnel authorised by the owner. It is the owner’s responsibility to verify proper qualification of the personnel. General note The instructions and…

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    Filters The desiccant dryer is equipped with two separate filter banks, one for the process air and the other for the reactivation air. The filters are positioned at the respective inlets and will clean the air prior to entering the desiccant dryer. Intervals for cleaning or replacement of the…

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    Heater The reactivation electric heater does not need maintenance, but should be checked twice a year for any dust or mechanical damage to the heating rods. Clean with a soft brush, or vacuum clean with dust. Gentle use of compressed air is another alternative. 7.6 Rotor drive belt Check the belt…

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    Troubleshooting Malfunction Possible cause of trouble Corrective action None, or reduced dehumidification capacity Filter dirty. Clean or replace filters. Electrical heater faulty. Check fuses. Airflow reduced. Check openings and dampers. Too much pressure drop in the on-site ducts. No rotation of…

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    Product specification 9.1 Technical data DA 210 DA 400 DA 450 Drying capacity at 20°C - 60%rh kg/h 0.6 1.5 2.2 Nominal dry air volume m3/h Nominal reactivation air volume m3/h Nominal ext. pressure processair Pa Free blowing 60 Free blowing Nominal ext. pressure reactivationair Pa Free blowing Free…

24. Стр. 25 Airflow diagrams Condair DA 210

    250 Dry air flow [m3/h] Available external pressure [Pa] Fig. 7: Dry air flow Condair DA Wet air flow [m3/h] 9.4 Available external pressure [Pa] 50 6‘ Fig. 8: Wet air flow Condair DA 210 Product specification 25

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    Airflow diagrams Condair DA Dry air flow [m3/h] Available external pressure [Pa] Fig. 9: Dry air flow Condair DA Wet air flow [m3/h] Available external pressure [Pa] Fig. 10: Wet air flow Condair DA 400 26 Product specification

26. Стр. 27 Airflow diagrams Condair DA 450

    Dry air flow [m3/h] Available external pressure [Pa] Fig. 11: Dry air flow Condair DA Wet air flow [m3/h] 9.6 Available external pressure [Pa] Fig. 12: Wet air flow Condair DA 450 Product specification 27

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    Spare parts 10.1 Spare parts Condair DA 210 10.2 28 Part Part No. Technical specification Numbers installed Numbers of recommended spare parts Drive motor incl. gear box DA 210 2597808 Crouzet 823055BJ, 230-240 V, 50 Hz 10/3 rpm 1 1 Belt pulley for DA 210 2597809 5G 37 1 Drive belt for DA 210…

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    Spare parts Condair DA 450 Part Part No. Technical specification Numbers installed Numbers of recommended spare parts Drive motor incl. gear box DA 450 2597816 Rotek SGM65-30-4, 3 rpm 1 1 Capacitor for drive motor DA 450 2597817 0,5 μF 630 V 1 Belt pulley DA 450 2597811 HTD 20-5M09 1 Drive belt DA…

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    Electrical wiring diagrams 11.1 Electrical wiring diagram Condair DA 210 P1 brown 230VAC, 50/60Hz 1.0 kW blue yellow/green HS black C2 A On Off Man Auto h M1 E blue yellow/green M3 Fig. 13: Electrical wiring diagram Condair DA 210 30 Electrical wiring diagrams M2 blue yellow/green S2 blue S1 brown

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    Pos. Component Type Number M1 Gear motor 230 V, 50 Hz, 3 rpm M2 Radial fan, GR19V-2EP.W6.1R C2 Capacitor, 2 μF 400 V 1 M3 Radial fan, RG125-19/56 S1/S2 Toggle switch 2x1-pol. bl/or A Ammeter E Heater, 230 V h Runtime meter * HS Humidistat plug connection * Manufacturer 823055BJ 1 Crouzet AB 1…

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    Electrical wiring diagram Condair DA 400 brown blue yellow/green 8-9: Humidistat black brown blue Fig. 14: Electrical wiring diagram Condair DA 400 32 Electrical wiring diagrams blue blue yellow/green black black yellow/green

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    Pos. Component Type Number Manufacturer M1 M2 Gear motor 230 V, 50 Hz, 3 rpm, 7.8 W SGM65/30-4 1 Crouzet AB Radial fan, R2E 160-AY47-01 46701140 1 ebmpapst C1 Capacitor, 0.5 μF 400 V 1 ebmpapst C2 Capacitor, 6 μF 400 V 1 ebmpapst M3 Radial fan, G2E 120-AR77-90 1 ebmpapst S1/S2 Toggle switch 2x1-pol.…

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    Electrical wiring diagram Condair DA 450 brown blue yellow/green 8-9: Humidistat black brown blue Fig. 15: Electrical wiring diagram Condair DA 450 34 Electrical wiring diagrams blue blue yellow/green black black yellow/green

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    Pos. Component Type Number M1 M2 C1 Manufacturer Gear motor 230 V, 50 Hz, 3 rpm, 7,8 W SGM65/30-4 1 Rotek Radial fan, R2E 160-AY47-01 46701140 1 ebmpapst Capacitor, 0,5 μF 400 V - 1 - C2 Capacitor, 6 μF 400 V - 1 - M3 Radial fan, G2E 120-AR77-90 1 ebmpapst S1/S2 Toggle switch 2x1-pol. bl/or 255036 1…

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    EU declaration of conformity EU declaration of conformity Condair Group AG Gwattstrasse 17 8808 Pfäffikon SZ Switzerland declare under own responsibility that the product: Condair Dehumidifier DA 160, DA 250, DA 440, DA 210, DA 400 and DA 450 which is detailed in this declaration complies to the…

36. Стр. 40 CONSULTING, SALES AND SERVICE

    CH94/0002.00 Condair Group AG Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Phone +41 11, Fax +41 info@condair.com, www.condairgroup.com

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