Технический справочник проектировщика и подрядчика KAN 2021 - Система KAN-therm
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Guidebook
DESIGNER AND CONTRACTOR EN 21/11 www.kan-therm.com
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Complete multipurpose installation system consisting
of state-of-the-art, mutually complementary technical solutions for pipe water distribution installations, heating installations, as well as technological and fire extinguishing installations. NEW! COLOUR SYSTEM SYSTEM NAME DIAMETER RANGE [mm] UltraLine Push Platinum Push Press PP Steel 14-32 14-32…
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Inox
Copper Surface heating Cabinets, manifolds Groove Copper Gas Sprinkler Steel Sprinkler Inox 12-168,3 12-108 12-25 – DN25-DN300 15-54 22-108 22-108 standard scope of application possible use – the conditions to…
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About KAN
Modern water and heating solutions KAN was established in 1990 and has been implementing state of the art technologies in heating and water distribution solutions ever since. KAN is European recognized leader and supplier of state of the art KAN-therm solutions and installations intended for indoor…
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INTRODUCTION
KAN-therm is a complete installation system for constructing internal water supply, heating distribution and technological networks. The system comprises state of the art, mutually complementary solutions for installation materials and connection technologies. The “KAN-therm System Guidebook for…
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For designers using traditional methods of installation dimensioning, we provide an appendix containing a separate set of tables presenting the hydraulic properties of pipes and fittings described in the System guide, taking into account the typical operating parameters of water supply and heating…
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The idea behind the system 1.2 Advantages of System KAN-therm UltraLine 1.3 Pipes in the System KAN-therm UltraLine ������������������������������������������������������������������������������������������������������������� ��������������������������������������������������������������������������…
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2 System KAN-therm Push / Push Platinum
2.1 General information 2.2 Pipes in the KAN-therm Push / Push Platinum ����������������������������������������������������������������������� 47 Pipe structure and material – physical properties ������������������������������������������������������������������������� 47 PE-RT pipes…
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General information 3.2 Pipes in the KAN-therm Press 76 Multilayer pipes ����������������������������������������������������������������������������������������������������������������������������������������� 76 PE-Xc and PE-RT pipes with anti-diffusion coating…
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General information ���������������������������������������������������������������������������������������������������������������������������� 99 4.2 KAN-therm PP pipes ���������������������������������������������������������������������������������������������������������������������������� 99…
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5 System KAN-therm Steel / KAN-therm Inox
5.1 General information �������������������������������������������������������������������������������������������������������������������������� 117 5.2 KAN-therm Steel ���������������������������������������������������������������������������������������������������������������������������������…
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6.1 Modern connection technology ��������������������������������������������������������������������������������������������������� 147 6.2 Durable connection technology ��������������������������������������������������������������������������������������������������� 148 6.3 Applicability…
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7 Manifolds and cabinets for radiator heating and potable water
systems 7.1 KAN-therm InoxFlow manifolds �������������������������������������������������������������������������������������������������� 163 7.2 Installation cabinets ��������������������������������������������������������������������������������������������������������������������������� 164 8…
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KAN-therm software supporting the design process �������������������������������������������������������� 215 9.2 Hydraulic dimensioning of KAN-therm installations ��������������������������������������������������������� 216 Dimensioning water supply installations…
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UltraLine
Many possibilities, one choice ∅ 14-32 mm
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1.1 The idea behind the system ������������������������������������������������������������������������������������������������������������������ 17 1.2 Advantages of System KAN-therm UltraLine �������������������������������������������������������������������������������� 18 1.3 Pipes in the…
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The idea behind the system System KAN-therm UltraLine is an innovative and the only technical solution on the installation market, designed to perform both standard internal heating and drinking water systems, as well as specialized piping installations such as compressed air. Its unique design and…
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Advantages of System KAN-therm UltraLine Innovative design of System KAN-therm UltraLine fittings and the sliding sleeve technique mean: Possibility of any configuration of the system according to your preferences: you can use uniform PE-X and PERT² pipes as well as multilayer PERTAL² pipes with the…
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Configuration of the System KAN-therm UltraLine AL pipes
KAN-therm UltraLine AL pipes include: multilayer pipe PERTAL² – 14 × 2, multilayer pipe PERTAL² – 16 × 2,2, multilayer pipe PERTAL² – 20 × 2,8, multilayer pipe PERTAL² – 25 × 2,5, multilayer pipe PERTAL² – 32 × 3. The group of KAN-therm UltraLine AL, in the entire diameter range of 14-32 mm…
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Construction and properties of System KAN-therm UltraLine pipes
Construction and properties of PE-X and PERT² pipes. All PE-X and PERT² pipes in KAN-therm UltraLine PE group (diameters 14–20 mm) are made as a five-layer structure. Both types of pipes have a barrier (EVOH layer) that prevents penetration (diffusion) of oxygen through the walls of pipes from the…
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PE-X pipes
PE-X pipes are produced of a high-density polyethylene and are subjected to cross-linking with an electron beam („c” method – a physical method, without using chemical agents). Therefore, in the product range of the catalogue they will be described as PE-Xc pipes. PE-X pipes are equipped with an…
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PERT² pipes
PERT² pipes are made of a high thermal resistance polyethylene PE-RT type II. PERT² pipes are equipped with an EVOH anti-diffusion layer, therefore they can be used in both heating and drinking water systems. Pipes in the entire series of diameter types, i.e. Ø14 × 2, Ø16 × 2,2, Ø20 × 2,8, are…
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Pipe marking - based on PERT² pipes
All pipes are marked with permanent description placed continuously every 1 m i. a. the following markings: Marking type Example of marking Manufacturer’s name and/or trademark KAN-therm UltraLine PERT² Nominal outer diameter x wall thickness 20 × 2,8 Pipe structure (material) PE-RT Product code…
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32 × 3, are available in two variants: without thermal insulation, with 6 mm thick thermal insulation. Pipe color: white. The surface of the pipes is shiny. Depending on pipe diameter, pipes are supplied in 50, 100, 200-m coils (scope 14-32 mm) in cardboard boxes. Pipes are also available in 5 m…
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Pipe marking - based on PERTAL² pipes
All pipes are marked with permanent descriptions placed continuously every 1 m, containing i. a. the following markings: Marking description Example of marking Manufacturer’s name and/or trademark KAN-therm UltraLine PERTAL² Nominal outer diameter x wall thickness 16 × 2,2 Pipe structure (material)…
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Fittings and sliding sleeves in System KAN-therm UltraLine Apart from the offer of various types of pipes, the complete System KAN-therm UltraLine also includes fittings and sliding sleeves. Fittings are available in plastic PPSU and brass. Sliding sleeves are produced and offered only in the…
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System KAN-therm UltraLine offer provides a whole range of fittings necessary to perform
even the most complex piping installations: Couplings and reducers made of plastic PPSU and brass, Steel / UltraLine transition connectors made of brass, PPSU plastic and brass elbows, Equal and reduction tees made of plastic PPSU and brass, UltraLine brass plugs, Brass fittings with threads, Brass…
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As in the case of the fittings, depending on the selected pipe configuration, the sliding
sleeves can be used with UltraLine PE and UltraLine AL pipes. For proper tight and mechanically strong connections only System KAN-therm UltraLine sleeves must be used. It is forbidden to use sleeves other than the recommended ones or products of foreign origin. Each original sliding sleeve of the…
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System KAN-therm UltraLine fittings are universal and can be used with uniform PE-X,
PERT² (System KAN-therm UltraLine PE) pipes and PERTAL² multilayer pipes (System KANtherm UltraLine AL). Fittings have specially shaped connector stubs (without additional seals), which are inserted into the previously expanded end of the pipe and then a plastic sleeve is slid onto the connection.…
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Threaded connections in System KAN-therm UltraLine
To connect System KAN-therm UltraLine pipes, in addition to connections with a sliding sleeve, standard threaded connections with a flat wrench can be used. Two main types of connectors are available for these couplings: Universal threaded couplings with male and female threads or so-called…
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Threaded connections using fittings with nickel-plated pipes of the System
KAN-therm UltraLine Combined fittings with nickel-plated copper pipes also provide a complete system solution. The elements are very often used for aesthetic connection of radiators or other wall mounted equipment. Depending on the needs, the system offer provides the possibility of using fittings…
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Tools for installation of System KAN-therm UltraLine All elements of System KAN-therm UltraLine must be combined using specially designated tools. These tools are included in the system offer. Configuration of tools for installation of System KAN-therm UltraLine Battery crimping tools set The photo…
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For customers basing on classic tool solutions, we have also prepared improved versions
of hand operated tools that allow the correct assembly of the system. The hand operated crimping tool and expander are a simple and reliable constructions, made of the highest quality materials, guaranteeing their long lifespan. Hand tools set Very small dimensions of the hand operated crimping tool…
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Shears
For pipes cutting, use dedicated, good-quality shears, guaranteeing correct cutting. Make sure that the cutting blade is sharp and free from damages which can deteriorate the quality of the cut and at the same time affect the quality of the connection made (especially important when assembling…
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The expanding heads have a different design, depending on the type of pipe used. Make
sure that the appropriate expanding head is used in the process of flaring the pipe end. 6 NOTE! The selection of a proper expanding head for a given type of pipe is very important for the correctness of tight and durable connection of System KAN-therm UltraLine. System KAN-therm UltraLine PE Pipe…
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An additional feature of System KAN-therm UltraLine is the possibility of its assembly using standard electric drives used for radial pressing (e.g. System KAN-therm Press). This option is implemented by using a special System KAN-therm UltraLine adapter in combination with a “Press” tool. Crimping…
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Completing System KAN-therm UltraLine tools
Set I: tool case, expander, manual chain crimping tool, pipe shears and grease, Set II: tool case, expander, adapter for „Press” type tools, pipe shears and grease, Set III: tool case, expander, battery crimping tool with spare battery, charger, pipe shears and grease, Set IV: tool case, battery…
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Assembly of System KAN-therm UltraLine connections To perform connections in System KAN-therm UltraLine, use original KAN-therm tools only. Tools are available as individual components or in complete sets. Standard assembly of the System should be carried out at an ambient temperature above 0 °C. If…
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5a. Crimping machine should be
equipped with special forks. A separate set of forks is intended for each diameter. The forks are equipped with special bumpers protecting the fitting and the sleeve against damage due to excessive crimping force. 5a 5b 5c 5b. Slide the sleeve using manual chain press. The fittings may be grabbed…
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Installation of universal threaded couplings and threaded connectors
Fittings of this type are made of brass. The connections include a coupling body with a stub pipe and an O-Ring seal, a cut brass ring and a threaded pressure nut are applied. 1. The selected System KAN-therm UltraLine pipe should be cut perpendicularly to the axis to the required length by means of…
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Installation of universal pipe unions
It is a variation of threaded connections, in which the basic element is a clamping cone with an O-Ring seal which does not require additional sealing methods. They can be treated as detachable, provided that the pipe is not removed from the fitting. 1. The selected System KAN-therm UltraLine pipe…
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MAX 180° 180° 6 NOTE To eliminate excessive overload on fittings by bending force, it is not recommended to bend pipes at a distance less than 10 external diameters from the fitting. Transport and storage PERT² and PE-X pipes as well as multilayer PERTAL² pipes can be stored at temperatures below 0…
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Push
Push Platinum Reliability and prestige ∅ 12–32 mm
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2 System KAN-therm Push / Push Platinum
2.1 General information 2.2 Pipes in the KAN-therm Push / Push Platinum ����������������������������������������������������������������������� 47 Pipe structure and material – physical properties ������������������������������������������������������������������������� 47…
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2 System KAN-therm
Push / Push Platinum 2.1 General information KAN-therm Push is a complete installation system consisting of PE-X, PE-RT polyethylene pipes and PPSU or brass fittings of diameters Ø12–32 mm. KAN-therm Push Platinum is a complete installation system consisting of PE-Xc/Al/PEHD Platinum multilayer…
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KAN-therm Push
KAN-therm Push Platinum 46 2 System KAN-therm Push/Push Platinum
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Pipes in the KAN-therm Push / Push Platinum Pipe structure and material – physical properties Due to economic and technical aspects, and the possibility of optimizing the scope of use, the KAN-therm Push System offers two types of polyethylene pipes with similar working parameters – PE-RT and PE-X…
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pipe with anti-diffusion coating 3 Anti-diffusion barrier (EVOH) 1 Polietylen PE-X 5 Polietylen PE-X 4 Binding layer 2 Binding layer PE-Xc/Al/PE-HD Platinum pipe cross-section 3 Aluminium 1 Polyethylene PE-Xc 5 Polyethylene PE-HD 4 Binding layer 2 Binding layer 48 2 System KAN-therm Push/Push…
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Property Symbol Unit PE-X PE-RT PE-Xc/Al/PEHD Platinum Linear elongation coefficient α mm/m × K 0,14 (20 °C) 0,20 (100 °C) 0,18 0,025 Thermal conductivity λ W/m × K 0,35 0,41 0,4 Density ρ g/cm³ 0,94 0,933 0,95 Module E E N/mm² 600 580 2950 % 400 1000 - 5 × De 5 × De 5 × De 3,5 × De (with spring)…
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PE-RT pipes
1. PE-RT pipes 1 2 2. PE-RT pipes with thermal insulation Pipe color, packaging The color of the pipe is milk-white, the surface – glossy. Depending on pipe diameter, pipes are supplied in 25, 50, 100-m coils in cardboard boxes and on 375, 500, 750, 1000, 3000 and 4000 m pallets. Pipes are also…
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PE-X pipes
1. PE-X pipe. 1 1 2. PE-X pipe with thermal insulation. Pipe color, packaging The color of the pipe is creamy, the surface – glossy. Depending on pipe diameter, pipes are supplied in 25, 50, 100, 200-m coils in cardboard boxes and on 500, 750, 1000, 1500, 3000 and 4000 m pallets. Pipes are also…
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Color, packaging The color of the pipe is silvery. Depending on pipe diameter, pipes are supplied in 25, 50, 200-meter rolls in cardboard boxes and on 375, 750, 3000 m pallets. KAN-therm PE-Xc/Al/PE-HD Platinum pipes Dimensions, weight by unit, water capacity External diameter × wall thickness Wall…
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and PE-Xc/Al/PE-HD Platinum piping installations Operating pressure Pop [bar] Application class (acc. to ISO 10508) Cold tap water Hot tap water [class 1) Hot tap water [class 2] Low temperature heating, radiant heating [class 4] Radiator heating [class 5] Top/Tmax [°C] Nominal diameter PE-X PE-RT…
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6 Notice
According to ISO 10508, the following application classes are distinguished, in which working temperature parameters are defined for installations (working temperature Top/ maximum temperature Tmax/ malfunction temperature Tmal): 1 class – Hot tap water 60 °C (Top/Tmax/Tmal – 60/80/95), 2 class…
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Components of Push/Push Platinum joints
A. Push fitting - PPSU or brass B. Brass sliding sleeve asymmetrical design B C. Chamfered internal edge of the ring D C D. PVDF sliding sleeve symmetrical design, no need for positioning. E. PE-X or PE-RT pipe A C B E A. Push fitting - PPSU or brass B. PVDF sliding sleeve symmetrical design, no…
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Push fittings
1 Push fittings for connecting 2 radiators Cu 15 mm*. Threaded Push fittings Push fittings – tap and valve connections* 3 4 *Methods of connecting radiators and taps using KAN-therm Push/Push Platinum system fittings are presented in a separate chapter titled “Water supply and heating distribution…
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PPSU – Perfect installation material
Polyphenylsulfone (PPSU) is a reliable structural material, used to construct installations, f.i. as a building material in joints and fittings, pump enclosures, exchanger elements, components and inserts of intake taps for many years now. In the KAN-therm Push/Push Platinum is used to manufacture…
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Execution of Push joints with sliding sleeves
Tools Use only original KAN-therm tools to execute all joints in the KAN-therm Push / Push Platinum system. The tools are available as single elements or in complete sets. Before starting any works, please read all instruction manuals for the tools. Instruction manuals are located in tool packs or…
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Expanding heads
Expanding heads for PE-X and PE-RT pipes are made in two different constructions: “THREE STEPS” “ONE STEP” 6-piece heads for diameters 12 × 2; 14 × 2; 18 × 2; 18 × 2,5; 25 × 3,5 and 32 × 4,4, „THREE STEPs” requiring the pipe end to be expanded in three steps, 8-piece heads for diameters 14 × 2; 18 ×…
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Assembly of Push joints
1. Cut the PE-X, PE-RT or PEXc/Al/PE-HD Platinum pipe perpendicularly to the axis at a required length, using pipe cutter designed for plastic pipes. Other tools or pipe cutters (also blunt or chipped pipe cutters) are not acceptable. 1 2 A A 2. Slide the sleeve onto the pipe with the chamfered end…
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3. Insert the expanding head
fixed on the expander axially into the pipe as far as it will go (full insertion). 3 4 Expand the pipe with the manual or battery-powered expander. A In case of expanding heads with 8 segments „ONE STEP” - A the expansion should be performed in single step, expanding the pipe in the full range of…
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5. Slide the sleeve using a
manual, hydraulic press with pedal drive or with batterypowered press. 5 6 Grab fittings only by their collars. Do not slide two sleeves at the same time. A 6. While sliding the sleeve onto the fitting, observe the assembly process – after sliding the sleeve up to the collar of the fitting, stop the…
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8 ! Caution: When making connections in the Push/Push Platinum system, pay special attention to the correct position of the tool heads. Always attach the forks with the inserts to the full depth and at straight angle to the connection being made. Do not move the press tool from side to side while…
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PVDF
sleeve 1 1 black insert nickel-plated insert 2 3 Brass sleeve PVDF sleeve 1 1 black insert nickel-plated insert When assembling a Ø32 mm PPSU fitting, use a common nickel-plated Ø25 mm insert at the side of the fitting, and bare press fork (without insert) at the side of the sleeve. PVDF sleeve 1 1…
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Assembly of brass fittings
Assembly of brass elements is performed using nickel-plated inserts (with the exception of 32 mm diameters): for joints, tees couplings and elbows Ø12, 14, 18, 25 mm apply common nickel-plated inserts. PVDF sleeve nickel-plated insert 2 Brass sleeve PVDF sleeve nickel-plated insert 2 for brass…
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assembly of other brass elements (threaded fittings, tap connections with the exception of
angle connections) and connections to radiators may be executed with the use of common nickel-plated inserts, for short body brass tees (outlet nozzle) 14, 18, 25 mm use shaped nickel-plated inserts. At the side of the sleeve, apply standard nickel-plated inserts. PVDF sleeve nickel-plated insert…
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Brass
sleeve PVDF sleeve nickel-plated insert 3 shaped nickelplated insert 2 3 PVDF sleeve Notice Tool sets do not include shaped inserts. 1 Shaped inserts fit only hydraulic 1 press with pedal drive. 2 3 nickel-plated insert shaped nickelplated insert 2 3 Brass sleeve PVDF sleeve nickel-plated insert 2…
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Elements of a threaded joint for
PE-RT and PE-X pipes. 1. Fitting – e.g. tee with female thread. 2. Joint body with male thread. 3. Diagonally cut ring. 4. Clamping nut. 5. PE-RT or PE-X pipe. Notice: Threaded joints for PE-RT/PE-X and Platinum pipes are not interchangeable. Elements of a threaded joint for Platinum pipes. 1.…
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360° MAX Union adapters It is a variation of threaded joints, in which the basic element is a cone ended stub with O-Ring sealing. Such joint does not require any additional sealants. The joint may be disassembled, provided that the pipe mounted on the stub is not removed. There are two types of…
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Fittings and fixtures with male
threads compatible with union adapters. Notice! Do not execute threaded joints inside flooring. They must be located in easily accessible places MAX 70 2 System KAN-therm Push/Push Platinum 3 360°
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Transport and storage The elements of System KAN-therm Push/Push Platinum can be stored in temperatures below 0 °C. If that is a case, secure them against dynamic loads. They should be protected against mechanical damage during transport. Due to the sensitivity to ultraviolet rays, the pipes should…
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2 System KAN-therm Push/Push Platinum
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Press
Innovativeness and uniqueness - One system, six functions ∅ 16–63 mm
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General information ���������������������������������������������������������������������������������������������������������������������������������� 75 3.2 Pipes in the KAN-therm Press �������������������������������������������������������������������������������������������������������������� 76…
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General information KAN-therm Press is a state-of-the-art, complete installation system consisting of multilayer polyethylene pipes and uniform PE-Xc and PE-RT pipes with anti-diffusion coating, as well as PPSU or brass fittings of Ø16–63 mm. The Press technique for connecting pipes is based on…
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KAN-therm Press LBP
3.2 Pipes in the KAN-therm Press Multilayer pipes Multilayer pipes in System KAN-therm Press are offered in PE-RT/Al/PE-RT construction (diameter range of Ø16–63 mm). Multilayer pipes consist of the following layers: internal layer (base pipe) made of polyethylene of increased thermal resistance…
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Cross-section of a multilayer
KAN-therm pipe 3 Aluminium 1 Polyetylene PE-RT 5 Polyetylene PE-RT 4 Binding layer 2 Binding layer Physical properties of multilayer pipes Property Symbol Unit Value Linear elongation coefficient α mm/m × K 0,023 – 0,025 Thermal conductivity λ W/m × K 0,43 Minimal bending radius Rmin Internal wall…
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All pipes are marked with permanent descriptions with a 1-m span, containing i. a. the following indications: Marking description Example of marking Name of manufacturer and/or trademark: KAN, Multi Universal, KAN-therm Nominal external diameter x wall thickness 16 × 2 Pipe structure (material)…
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PE-Xc and PE-RT pipes with anti-diffusion coating
The structure of KAN-therm Press LBP fittings allows for executing joints with the use of both multilayer PE-RT/Al/PE-RT pipes and uniform PE-Xc and PE-RT pipes with antidiffusion barrier. PE-Xc and PE-RT pipes may be used in heating installations (application class 4 and 5 according to ISO 10508).…
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pipe with anti-diffusion coating 3 Anti-diffusion EVOH layer 1 Polyethylene PE-Xc 5 Polyethylene PE-Xc 4 Binding layer 2 Binding layer Dimension parameters of KAN-therm PE-Xc and PE-RT pipes DN External diameter × wall thickness Wall thickness Internal diameter mm × mm mm mm Size S series Weight by…
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Scope of use
KAN-therm Press pipes and fittings are in full compliance with all applicable standards, which guarantees their long-term and reliable operation as well as full security of assembly and use of the installation. PPSU and brass Press joints utilizing pressed rings and threaded brass fittings…
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Operating pressure Pop [bar]
Application class Top/Tmax [°C] Cold tap water Hot tap water [Application class 1] 20 60/80 Hot tap water [Application class 2] 70/80 Underfloor heating, Low temperature heating, radiant heating [Application class 4] 60/70 Radiator heating [Application class 5] 80/90 Dimensions Connection type Press…
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Structure and features of KAN-therm Press LBP fittings
Thanks to their special structure, KAN-therm Press LBP fittings are characterized by: a function of signaling ill-pressed LBP joint, possibility of using “U” or “TH” profile jaws interchangeably, elimination of need to chamfer the edge of the pipe, precise jaws positioning on the ring, colorful…
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Identification of KAN-therm Press LBP fittings
Each KAN-therm Press LBP fitting is equipped with a special plastic ring, the color of which depends on the diameter of the pipe being connected. This solution facilitates the identification of the fitting and, in consequence, installation works at the construction site and in the warehouse.…
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KAN-therm pressed fittings – assortment
The KAN-therm system offers a wide selection of radially pressed fittings: elbows and tees, couplings, elbows, tees and other fittings with 15 mm nickel-plated pipes for connecting to radiators and fixtures, fittings with male and female threads, and union adapters, tap connections, transition…
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KAN-therm Press LBP pressed
fittings with threads and union adapters* KAN-therm Press LBP pressed fittings – tap connections* p *The application of KAN-therm Press System fittings for connecting radiators and water supply taps is described in the chapter titled “Connections of water supply and heating installation devices in…
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KAN-therm Press Fittings (diameters 50–63 mm)
KAN-therm Press fittings Threaded KAN-therm Press fittings p The application of KAN-therm Press System fittings for connecting radiators and water supply taps is described in the chapter titled “Connections of water supply and heating installation devices in the KAN-therm System”. KAN-therm Press…
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A setting of KAN-therm Press / Press LBP fittings in terms of available diameters,
pressing profiles and pipe preparation methods Pipe ending treatment method Fitting structure Scope of diameters Pressing profile calibration edge chamfering No No No No Recommended No Recommended No Recommended No Yes Yes Yes Yes Yes Yes 16 20 U or TH 25 Color of spacer 26 C or TH 32 U or TH 40* 50…
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Manufacturer
Press machine Jaws/collars Crimping profile 16–40 mm HILTI NPR 19-A Inline Jaws and inserts: NPR PM 16–40 [mm] 16–40 mm - U profile; 16–32 mm - TH profile NPR 32-A Inline NPR PS 16 - 63 [mm] NPR PR 40 - 63 [mm] 16–40 mm - U profile; 16–32 and 63 mm - TH profile Notice: 40 and 50 mm TH profile is not…
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7. Battery-powered press
ACO103 for diameters 16–32 mm 7 8 8. Press jaws PB1 9. Electric press EFP203 10. PB2 16–40 mm jaws 11. Snap On 50 and 63 mm collars 12. Battery-powered press ACO 203XL 13. PB2 16–63 mm jaws 14. ZB203 50 and 63 adapter for collars 6 Notice Depending on the structure of the fitting (KAN-therm…
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! Tools – work safety
Before starting any works, make sure you read the instruction manual and learn the principles of safe work. All tools must be used according to their dedication and the manufacturer’s instruction manual. During the use of tools, one must observe the terms of regular inspections and all applicable…
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Assembly of KAN-therm Press fittings with diameters 50 and 63 mm
1. Using a pipe cutter for multilayer pipes or a pipe wheel cutter, cut the pipe perpendicularly to its axis at the required length. 2. Calibrate the pipe and chamfer its inner edge using a calibrator. The aluminum layer should remain intact. The edge of the pipe must not have any chips or…
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Minimum assembly distances
Pic. 1 Pic. 2 Pic. 1 Pic. 2 Ø [mm] a [mm] b [mm] a [mm] b [mm] c [mm] / Above table gives indication for Rems 2-segment jaws (16-40 mm) and Rems 4-segment jaws (50-63 mm). Threaded joints for multilayer pipes Threaded joints for multilayer KAN-therm pipes are executed using two types of fittings…
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1. Using a pipe cutter for
multilayer pipes or a round pipe cutter, cut the pipe perpendicularly to its axis at the required length. 2. Give the pipe its desired shape. Bend the pipe using an inner or outer spring. Observe the minimum radius R > 5 De requirement. When using mechanic pipe benders for diameters 14 – 20 mm, the…
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Mounting the pipe on the stub is performed in an identical way as in the case of the
threaded joint (inlet connection) described above. Remember to slide on the diagonally cut ring after applying the nut. Then, remember to move the ring towards the edge of the pipe before screwing in the nut. The diameters of pipes connected and corresponding nut dimensions are: Ø16 G½”, Ø16 G¾”…
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Transport and storage The elements of System KAN-therm Press can be stored in temperatures below 0 °C. If that is a case, secure them against dynamic loads. They should be protected against mechanical damage during transport. Due to the sensitivity to ultraviolet rays, the pipes should be protected…
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PP
High quality with reasonable price ∅ 16–110 mm
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General information ���������������������������������������������������������������������������������������������������������������������������������� 99 4.2 KAN-therm PP pipes ���������������������������������������������������������������������������������������������������������������������������…
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General information KAN-therm PP is a complete installation system consisting of pipes and fittings made of polypropylene PP-R (type 3), a thermoplastic material, with diameter range: 16–110 mm. Connecting elements is performed using the coupling welding technique (thermal polyfusion) and electric…
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The basic function of the aluminum insert in KAN-therm PP Stabi compound pipes
is to significantly reduce the thermal elongations of pipes (α = 0,03 mm/m × K; for uniform pipes α = 0,15 mm/m × K). The aluminum layer also serves as additional protection against the diffusion of oxygen from the environment. Structure of a KAN-therm Stabi Al compound pipe 3 Aluminium foil 1…
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Comparison of the thermal expansion factor in uniform and both KAN-therm PP Stabi AI and Glass pipes Thermal elongation ∆L (mm/m) Physical properties of KAN-therm PP pipe material Property Symbol Unit Value 0,15 for uniform pipes α linear elongation coefficient mm/m × K 0,03 for Stabi Al pipes 0,05…
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Dimension parameters of KAN-therm PP pipes
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Size External diameter D Wall thickness s Internal diameter d Capacity by unit Weight by unit [mm] [mm] [mm] [mm] [l/m] [kg/m] 16 × 2,7 16 (17,8)* 2,7 10,6 0,088 0,160 20 × 3,4 20 (21,8)* 3,4 13,2 0,137 0,218 25 × 4,2 25 (26,9)* 4,2 16,6 0,216 0,328 32 × 5,4 32 (33,9)* 5,4 21,2 0,353 0,520 40 × 6,7…
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4.3 S dimension series according to ISO 4 S = (D-s)/2s SDR Standard Dimension Ratio SDR = 2 × S+1 = D/s D(dn) nominal external pipe diameter s(en) nominal wall thickness PN Pressure nominal in brackets: markings acc. to standard S SDR PN 3,2 7,4 16 2,5 6 20 Fittings and other elements of the system…
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Thanks to special properties of polypropylene (physiological and microbiological neutrality, resistance to corrosion, resistance to scaling, immunity to vibrations, very good thermal insulation of pipes), KAN-therm PP System Installations are widely used, particularly in water supply installations…
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Maximal operating pressure of PP-R pipes depending on the temperature and service
life of the installation (safety factor C = 1,5) Temperature [°C] Time [years] PP-R pipes PN16 / SDR7,4 / S3,2 PN20 / SDR6 / S2,5 1 27,6 35,4 5 26 33,3 10 25,4 32,5 25 24,5 31,4 50 23,9 30,6 1 23,6 30,2 5 22,2 28,4 10 21,6 27,6 25 20,8 26,7 50 20,3 21,8 5 15,9 20,4 10 15,5 19,8 25 14,9 19 50 14,5…
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Elements of the KAN-therm PP system are characterized by high chemical resistance. You
should remember, however, that the chemical resistance feature of polypropylene depends on the type and concentration of substances, as well as other factors, e.g. temperature and pressure of the medium, and ambient temperature. Chemical resistance of the couplings inserts (metal) must not be…
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Tools – preparation of the welder
In order to execute a polypropylene joint, use a welder designed to work under 230 V. This device consists of a power supply cable (1), a grip (2) with an in-built thermostat and controls (diodes) (3) and a heating plate (4), which heating inserts (6) are mounted to. The power of KAN-therm welders…
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Preparation of elements for welding
1 2 1. Cutting the pipe. Use a pipe cutter, (or for bigger diameters) a round pipe cutter or a mechanic saw with a blade adapted to cutting polypropylene to cut the pipe. When cutting the pipe with a saw, remove all remainings from the surface and from the interior of the pipe. 2. Marking the depth…
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Welding technique
4 4. Heating the pipe and the joint. The surfaces to be heated must be clean and dry. Slide the pipe end (without rotation) into the heating sleeve, up to the marked depth of the weld. At the same time, slide the fitting (also without rotation) on the heating rod, until it stops. Start counting the…
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Fittings with metal threads and collars
Apart from welded joints, KAN-therm PP offers threaded and collar joints. KAN-therm PP fittings with brass threads The most basic elements with metal threads are PP-R polypropylene fittings (couplings, elbows, tees) with brass “inserts” with male and female threads. They form inseparable joints.…
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type suitable for the parameters of the medium running through the joint. Ø110 mm collar joint Collars Sleeve size DN D d1 k d0 q N Ø40 Ø50 Ø63 Ø75 Ø90 Ø110 N - number of bolt holes KAN-therm PP offers a wide selection of cut-off valves and fixtures welded into pipelines: ball valves, cut-off globe…
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Store and transport pipes in horizontal position, preventing them from bending,
Maximum storage height – 1,2 m, max 1,2 m 4.6 max 1 m During storage, pipes and joints must not be exposed to sun rays (they must be protected against heat and UV rays), Store pipes away from sources of strong heat, Protect pipes against shocks or mechanic impacts, particularly their endings. Do not…
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Do not use damaged (chipped, cracked, etc.) pipes
Be extra careful when transporting or carrying pipes in temperatures below 0 °C (in these conditions pipes are more vulnerable to mechanic damages, especially Glass pipes), Perform assembly at temperatures above +5 °C. If it is necessary to install at temperatures lower than recommended, read the…
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Steel/Inox
∅ 12–108 mm ∅ 12–168,3 mm Traditional material in modern technology Prestigious material, Giga possibilities
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5 System KAN-therm Steel / KAN-therm Inox
5.1 General information ������������������������������������������������������������������������������������������������������������������������������� 117 5.2 KAN-therm Steel ����������������������������������������������������������������������������������������������������������������������������…
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5 System KAN-therm Steel /
KAN-therm Inox 5.1 General information KAN-therm Steel and Inox are complete, state-of-the-art installation systems consisting of precise pipes and fittings manufactured out of high quality carbon steel (coated with an anti-corrosive zinc layer) – KAN-therm Steel and or stainless steel – KAN-therm…
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KAN-therm Steel Pipes and fittings – characteristics Pipes (precise, thin-walled, with longitudinal seam) and fittings are made of low-carbon (RSt 34-2) steel, material no. 1.0034 according to PN-EN 10305-3. The pipe is coated with a layer of zinc (Fe/Zn 88), 8-15 μm thick and additionally secured…
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Scope of use
closed heating installations (new installations and replacements), closed chilled water installations (notice – see chapter Internal corrosion), technological heat installations, closed solar installations (Viton O-Rings) (notice – see chapter External corrosion), fuel oil installations (Viton…
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KAN-therm Inox Pipes and fittings – characteristics Pipes (precise, thin-walled with longitudinal seam out of) are made of thin-walled alloy steel, chromium-nickel-molybdenum X5CrNiMo No. 1.4401, AISI 316 or X2CrNiMo No. 1.4404, AISI 316L or X2CrMoTi18-2 No. 1.4521, AISI 444. Fittings are made of…
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Dimensions, weight by unit, water capacity of standard KAN-therm Inox pipes (1.4401
and 1.4521) External diameter × Wall thickness Wall thickness Internal diameter Weight by unit Number in bar Capacity by unit mm × mm mm mm kg/m m l/m 12 15 × 1,0 1,0 13,0 0,352 6 0,133 15 18 × 1,0 1,0 16,0 0,427 6 0,201 20 22 × 1,2 1,2 19,6 0,627 6 0,302 25 28 × 1,2 1,2 25,6 0,808 6 0,514 32 35 ×…
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The use of KAN-therm Inox pipes and fittings outside the scope of indoor water supply
and heating installations, e.g. for media of non-typical chemical contents should be consulted with KAN’s Technical Department (available questionnaire); Please provide i. a. the chemical content of the medium, maximum temperature and working pressure, as well as ambient temperature in the…
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The possibility of using Viton O-Rings should be consulted with KAN’s Technical Department. Replacement of O-Rings in between Inox and Steel fittings is not allowed. Both in the case of EPDM and Viton O-Rings, the use of glycol solutions (ethylene and propylene) is allowed as long as they are…
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Internal corrosion
KAN-therm Steel installations KAN-therm Steel pipes and fittings are made of high quality thin-walled carbon steel and are designed for use in closed installations. Oxygen dissolved in water facilitates corrosion, this is why its content in installation water should be maintained at a level below…
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It is also acceptable to make separable flange connections
Case I: 1. System KAN-therm Inox, 2. stainless steel flange bolt and nut 3. elastomer or fibre sealing 4. metal washer with plastic casing 5. System KAN-therm Steel or traditional steel system. Case II: 1. System KAN-therm Inox, 2. stainless steel flange bolt and nut 3. elastomer or fibre sealing 4.…
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Possibility of connecting KAN-therm Steel and Inox systems with other elements
Pipes/fittings Installation type Brass Bronze/Brass Carbon steel Stainless steel closed yes yes yes yes open no no no no closed yes yes yes yes open yes yes no yes Steel Inox External corrosion Situations, in which Steel and Inox installations are exposed to external corrosion, are rather rare in…
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Technique of Press joints KAN-therm Inox and Steel Systems are based on the “Press” technique of executing joints, utilizing M-profiled jaws. This technique allows: applying three-surface pressure on the O-Ring, which ensures its correct deformation and adhesion to the pipe surface, fully enclosing…
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Pressing tools for use with the KAN-therm Steel/Inox System
Size Manufacturer 12 – 28 mm Novopress 12 – 54 mm Novopress Press type Presskid (12 V) AFP 101 (9,6 V) ACO 102 (12 V) ACO 103 (12 V) ECO 1 Pressboy (230 V) ECO 201/202 (230 V) ACO 1 Pressboy (12 V) ACO 3 Pressmax (12 V) ACO 201 (14,4 V) ACO 202 (18 V) ACO 202XL (18 V) EFP 2 (230 V) EFP 201/202 (230…
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! Tools – work safety
Before starting any works, make sure you read the instruction manual and learn the principles of safe work. All tools must be used according to their dedication and the manufacturer’s instruction manual. During the use of tools, one must observe the terms of regular inspections and all applicable…
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Press type
Jaws/collars Producer 1936267160, 1942267002 1936267152 Code 1948267159 Aku Press, Power Press ACC Power Press SE UAP100 KLAUKE REMS Description Description Code Description Code Steel Inox 12 [J] M 1948267046 - - + + 15 [J] M 1948267048 - - + + 18 [J] M 1948267052 - - + + 22 [J] M 1948267056 - - +…
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NOVOPRESS tools
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1. ECO 301 press machine
2. PB3 M12–28 mm jaw 3. HP/M 35-66,7 Snap On press collar 4. ZB 303 adapter 5. ZB 323 adapter 1. ACO 401/ACO 403 press machine 2. HP 76,1,–108 Snap On press collar 3. HP 139,7–168,3 mm press collar KLAUKE tools: 1. UAP100 press machine 1 2 2. KSP3 76,1–108 mm press collar 132 5 System KAN-therm…
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Preparation of pipes for pressing
1 1 Cutting pipes Cut pipes perpendicularly to the axis using a roll pipe cutter (breaking incompletely cut pipe sections is prohibited). You may also use other tools, such as hand saws and electric saws designed for cutting carbon or stainless steel, provided that the cut is made perpendicularly…
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4 Mounting the pipe and the joint
To achieve the correct strength of a joint, ensure a proper depth A (tab. 1, fig. 1) of inserting the pipe into the fitting. Before pressing, insert the pipe into the fitting up to the marked depth (slight rotation permissible). Do not use lubricants, greases or fats when mounting the pipe (water or…
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6 Pressing joints
Before starting any works, read all suitable instruction manuals and verify the proper operation of your tools. Use press tools and jaws recommended by KAN. Select the size of your press jaw basing on the diameter of the joint. Place the jaws on the joint so that its notch embraces the protruding…
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9 After the jaw is properly located on the fitting, it should be secured again by pressing the pin as far as possible (Klauke collars) or checking the alignment of the markers (Novopress collars). At this moment, the jaws are ready to be connected to the press machine. 10 11 a Connecting the press…
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Placing 139,7 - 168,3 collars on the fitting
For GigaSize diameters 139,7 – 168,3 in order to unfold the collar, press the pin shown in the photo (A), and then unfasten the connector (B). A B Mount the opened collar on the fitting. The collars are equipped with a special notch, which fits the protrusion on the fitting. After mounting the…
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E
F Before performing the second stage of making the connection, the collar should be disassembled and then placed with rollers and spring pins in the place where the sealing O-Ring is installed. After the collar is properly mounted on the fitting, it should be secured again by pressing the pin and…
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Pipe insertion depth in the fitting and minimum distance between pressed fittings
Ø [mm] A [mm] dmin [mm] Cmin [mm] 66,7 76,1 88,9 139,7 100 60 - 168,3 121 60 - A – Pipe insertion depth in the fitting, dmin – minimum distance between fittings allowing press correctness Cmin – minimal distance of fitting from wall Minimal assembly distances Fig. 1 Fig. 2 Ø [mm] a [mm] b [mm] a…
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Pipe bending
If there is a need, KAN-therm Steel and Inox pipes may be bent “cold”, provided that the minimal bending radius Rmin is observed: Rmin = 3,5 × De De – external diameter of the pipe Do not bend the pipes “hot”, due to the vulnerability of pipes processed this way to corrosion resulting from a change…
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Ball valves of System KAN-therm Steel and KAN-therm Inox Ball valves are intended for direct assembly on System KAN-therm pipelines using the radial pressing technology in profile "M". There are available versions with stub pipes pressed on both sides or pressed-on stub pipes and half union with…
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Operating remarks Equipotential bonding Due to their limited electrical conductivity, KAN-therm Inox/Steel pipes cannot be used as additional protective conductors in the electric shock protection system in buildings. They can also not be used as ground wiring. Installations made in the KAN-therm…
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5 System KAN-therm Steel and KAN-therm Inox
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Copper
Modern approach to classic solutions ∅ 12–108 mm
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6.1 Modern connection technology ������������������������������������������������������������������������������������������������������� 147 6.2 Durable connection technology ������������������������������������������������������������������������������������������������������� 148 6.3 Applicability…
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System KAN-therm Copper is a system of fittings made of high quality copper and
bronze in diameters from Ø12mm to Ø108mm. 6.1 Modern connection technology The press connection technology used in System KAN-therm Copper ensures reliable and fast connections by pressing the fittings on the pipe. The assembly is carried out using common press machines, eliminating the process of…
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Durable connection technology System KAN-therm Copper leak tightness is ensured by special O-Ring seals and an Mprofile crimping at the three main points of the moulded part. 6.3 Applicability drinking water installations, heating installations, cooling installations (closed or open circuits)…
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Assembly of connections 1 1 Pipe cutting Cut the pipe perpendicularly to its axis using a roll-cutter (the cut must be full without breaking off the cut pipe sections). It is permissible to use other tools provided that the cutting perpendicularity is maintained and that the cut edges are not…
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4 Installing the pipe and fitting
Before pressing, the pipe should be inserted axially into the coupling to the specified depth (light rotary motion is permissible). The use of oils, greases and fats to facilitate the insertion of the pipe is prohibited (water or aqueous soap solution is permitted - recommended for pressure testing…
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6 Pressing fittings
Before starting the pressing process, check the efficiency of the tools. The use of press jaws and machines supplied as parts of System KAN-therm Copper is recommended. The size of the pressing jaw must always be selected according to the diameter of the connection to be made. The pressing jaw…
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9 Connecting press tool to the collar
Press tool with a pre-mounted, suitable adapter must be connected to the collar. It is essential to ensure that the pressing tool is connected to the collar in accordance with the instructions supplied with the tool. Press machine may be started to fully press the connection. a Pressing After…
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Table 2. Minimum installation distances
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NOVOPRESS tools
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REMS tools
1. Press machine Power Press ACC 2. Press machine Aku Press 3. Press machine Power Press SE 4. Jaws M12–35 mm 5. Jaws M42–54 mm 6.7 Tools – Safety All tools must be used and used in accordance with their intended use and the manufacturer’s operating instructions. Use for any other purpose is deemed…
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O-Rings
Name of the O-Ring EPDM (black) Properties and operating parameters Application for seals max. operating pressure 16 bar (10 bar for compressed air) operating temperature -20 °C to +110 °C short term +135 °C drinking water central heating cooling water (closed and open systems) compressed air (oil…
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If you are transporting a medium other than those included in this technical catalogue, the
possibility of using System KAN-therm Copper should be consulted with the KAN’s Technical Department, Installations made in System KAN-therm Copper must be electrically connected and grounded, Pipes intended for water installations that are to be built into partitions (e.g. walls or floors) must…
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You can eliminate this process by using separable threaded connections (threaded fittings
of System KAN-therm Copper are made of brass and bronze – their direct contact with stainless of carbon steel is acceptable) and separable flange connections using elastomer sealing. 1. System KAN-therm Copper. 4 2 2. Stainless steel flange bolt and nut. 3. Elastomer or fibre sealing. 1 4. Metal…
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Cabinets
and manifolds Quality and reliability
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7 Manifolds and cabinets for radiator heating and potable water
systems 162 7.1 KAN-therm InoxFlow manifolds ������������������������������������������������������������������������������������������������������ 163 7.2 Installation cabinets ��������������������������������������������������������������������������������������������������������������������������…
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7 Manifolds and cabinets for
radiator heating and potable water systems KAN-therm InoxFlow manifolds System KAN-therm offer includes InoxFlow manifolds made of stainless steel 1.4301 (AISI 304) with a 1 ¼” profile. These manifolds consist of two beams (supply and return) with installation connections GW 1” and two clamps…
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Depending on the equipment used, these manifolds are divided into series
Number of circuits RBB Series RNN Series RVV Series L [mm] 7.2 2 140 +7,5 140 +7,5 +7,5 190 +7,5 +7,5 240 +7,5 +7,5 290 +7,5 +7,5 340 +7,5 +7,5 390 +7,5 +7,5 440 +7,5 +7,5 490 +7,5 +7,5 540 +7,5 +7,5 590 +7,5 +7,5 640 +7,5 640 Equipment female 1/2" threads as outputs for individual circuits, ½ "hole…
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Recess-mounted cabinets
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Surface mounted cabinets
B L SWN H1 H L1 B L SWNE H1 H L1 L SWN SWNE - set* SWN-4 350 H SWN-6 SWN-8 550 SWN-10 650 630 B 110 L1 497 H1 SWN-13 SWNE-4 SWNE-6 SWNE-8 550 SWNE-10 650 SWNE-13 800 585 * valves and vents 166 Number of circuits of InoxFlow manifold Dimension [mm] Type 7 System KAN-therm - Manifolds and cabinets
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Guidelines for
installation design and assembly
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8 Guidelines for installation design and assembly
8.1 Assembly of KAN-therm System at temperatures below 0 °C ������������������������������������������� 169 8.2 Mounting KAN-therm System pipelines �������������������������������������������������������������������������������������� 171 Clamps and hangers…
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8 Guidelines for installation design
and assembly 8.1 Assembly of KAN-therm System at temperatures below 0 °C The standard assembly of plastic KAN-therm System should be conducted at ambient temperatures above 0 °C. Guidelines given in the previous chapters of this guide should be observed. Due to the changing weather conditions and…
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KAN-therm Push and KAN-therm Push Platinum
pay special attention to cutting tools for pipes - use only efficient pipe shears with clean, sharp cutting edges, keep cutting perpendicularly to pipe axis, before expansion, pipe ends must be heated with hot water or air – pay special attention not to exceed 90 °C temperature of the pipe wall, do…
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Mounting KAN-therm System pipelines Clamps and hangers KAN offers various types of clamps for mounting KAN-therm System pipes to structural partitions. Their structures depend on the diameter of the pipe and its construction material, the working parameters of the installation and its layout. Clamps…
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PP shifting points
Shifting (sliding) points should allow unobstructed axial motion of pipelines (caused by the thermal elongation factor), which is why they should not be mounted next to joints (the minimal distance from the edge of a joint must be higher than the maximal elongation of the pipe section ΔL). When…
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point on a straight section of a KAN-therm UltraLine, Press, Push System pipeline Example of execution of a fixed point on a straight section of a KAN-therm PP System pipeline 1. coupling 2. clamp 3. coupling 4. pipe D2 ≥ D1 Example of execution of a fixed point next to a branch-off of a KAN-therm…
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fixed point next to a branchoff of a KAN-therm PP System pipeline 1. pipe 2. coupling 3. clamp 4. three-way Example of execution of a fixed point next to a branch-off of a KAN-therm Steel/Inox/ Copper. Passages through structural partitions Passages of all KAN-therm Systems (UltraLine, Push, Press…
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Support spans
Maximum distances between supports for KAN-therm System pipelines conducted at the surface of structural partitions and structures are provided in the tables. Fixed points, shifting points and passages through structural partitions in protective sleeves are considered supports. Maximum support span…
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Maximum support span [m]
KAN-therm PP Stabi AI pipes Medium temp. [°C] 1,00 1,20 1,30 1,50 1,70 1,90 2,10 2,20 2,30 2,50 30 1,00 1,20 1,30 1,50 1,70 1,90 2,10 2,20 2,30 2,40 40 1,00 1,10 1,20 1,40 1,60 1,80 2,00 2,10 2,20 2,30 50 1,00 1,10 1,20 1,40 1,60 1,80 2,00 2,10 2,20 2,10 60 0,80 1,00 1,10 1,30 1,50 1,70 1,90 2,00…
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Thermal elongation of uniform PE-X and PERT² KAN-therm UltraLine
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Thermal elongation of KAN-therm PP Glass pipes
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Thermal elongation of KAN-therm Inox pipes
Linear elongation ΔL [mm] KAN-therm Inox pipes Δt [K] L [m] 0,16 0,32 0,48 0,64 0,80 0,96 1,12 1,28 1,44 1,60 2 0,32 0,64 0,96 1,28 1,60 1,92 2,24 2,56 2,88 3,20 3 0,48 0,96 1,44 1,92 2,40 2,88 3,36 3,84 4,32 4,80 4 0,64 1,28 1,92 2,56 3,20 3,84 4,48 5,12 5,76 6,40 5 0,80 1,60 2,40 3,20 4,00 4,80…
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Compensation of elongations
Flexible arm Thermal elongation of pipelines in installations is an undesirable phenomenon which has negative impact on the operation and durability, as well as the outer appearance of the installation. Therefore, as early as in the stage of designing an installation, you should assume specific…
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The required length of the flexible arm Ls is calculated in the following way
Ls = k × √ D × ∆L Where: Ls – length of the flexisble arm [mm], k – pipe material constant, D – external pipe diameter [mm], ΔL – change in pipe length [mm]. Determine the length of the Ls arm basing on the tables below. Length of the Ls flexible arm for multilayer KAN-therm pipes [mm] Elongation ΔL…
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Length of the Ls flexible arm for KAN-therm PP, PP Stabi AI and PP Glass pipes [mm]
Elongation ΔL [mm] External pipe diameter D [mm] 1039 1149 1004 1095 1200 1327 1000 1122 1225 1342 1483 1095 1230 1342 1470 1625 1058 1183 1328 1449 1587 1755 1012 1131 1265 1420 1549 1697 1876 1073 1200 1342 1506 1643 1800 1990 1000 1131 1265 1414 1587 1732 1897 2098 150 980 1095 1225 1386 1549…
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Length of the Ls flexible arm for copper pipes [mm]
Elongation ΔL [mm] External pipe diameter D [mm] 66,7 76,1 88,9 1029 1044 1150 1058 1143 1260 1070 1142 1235 1361 1029 1143 1221 1320 1455 1091 1213 1295 1400 1543 1014 1150 1278 1365 1476 1627 1035 1134 1286 1429 1527 1650 1819 1014 1134 1242 1409 1566 1672 1808 1992 1096 1225 1342 1522 1691 1806…
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Compensators in KAN-therm System installations
Z-shaped compensator Various types of compensators are used to eliminate the effects of thermal elongations of pipelines. Compensators presented here utilize the action of the flexible arm. If there is a possibility of shifting the axis of the pipeline, you may use a Z-shaped compensator. Type Z…
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U-type compensator
When dimensioning the compensator, follow these principles: You can build a U-shaped compensator using four 90-degree system elbows and pipe sections. In the case of multilayer KAN-therm UltraLine and KAN-therm Press, build the compensator by bending the pipe suitably, maintaining the minimum…
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Material and application
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Compensators Ø76,1-108 mm
Material 1.4404 (AISI 316L) Twork 135 °C Tmax 150 °C Pmax 16 bar d1 = d2 76,1 mm 88,9 mm 108 mm a 92 mm 106 mm 130 mm es1 = es2 55 mm 63 mm 77 mm L 276 mm 290 mm 346 mm Elongation take-over Δl 30 mm 30 mm 30 mm Effective area [cm²] 52,5 73,2 115,0 Spring rate [N/mm] 1,41 kg 1,61 kg 2,10 kg Weight…
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Assembly method
The axial bellow compensators may be mounted on horizontal and vertical pipelines, placed along walls or in transitive and non-transitive heating ducts. In case of installation in ducts, inspection openings should be provided to allow access to the compensator. If there is a risk of contamination of…
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Incorrect mounting
PS PP PP PS PP PP PS PP PP PS PP PP PS PS PP PS PP PP PP PS Warranty The warranty for axial bellow compensators is granted for the number of cycles Nc = 1000, where each compression and expansion of the bellow (even in the case of incomplete operating range) is considered as one cycle. The number of…
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Principles of compensating for installation riser – horizontal elongations
When mounting installation risers/horizontals atop walls and inside installation shafts, you must consider their axis motion caused by temperature changes by carefully arranging fixed points and compensators and compensating for all tensions on branch-offs. This is why every installation subjected…
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Compensation of sub-plaster/sub-flooring installation elongations
In the case of conducting KAN-therm UltraLine, Press and Push System pipelines in layers of concrete (screed) or plaster, the thermal elongation of pipes phenomenon also applies. However, due to the fact that pipes are conducted in casing pipes or in insulation, the tensions caused by pipe…
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Conducting KAN-therm installations in structural partitions
According to the requirements of modern construction practices, KAN-therm pipelines may be conducted in wall furrows filled with mortar and plaster, as well as various types of floor mortars. This refers to PE-RT, PE-X and PP-R pipelines, multilayer KAN-therm pipelines in separating installation and…
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6 Notice
Threaded connections must not be covered with concrete or plaster. Pipelines in wall grooves should be protected against contact with sharp edges of the groove, preferably by running in protective pipes (conduit) or thermal insulation (if required). Pipes conducted in floor mortar must be laid in…
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Layout of KAN-therm installation
Due to a wide selection of pipe types and joint techniques, KAN-therm will allow executing any type of water supply or heating installation. This concerns both new and renovated buildings. Distribution layout Receivers (radiators, taps) are fed by separate pipes conducted in floor layers from a…
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Tee system
Receivers are fed from installation risers through a network of pipes conducted in floor layers and in walls. Pipe diameters are gradually decreased towards the receivers. There are pipe joints in floor layers (possibly under plaster). Compared to the manifold system, the number of pipes used to…
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Loop system
Receivers are fed by a single pipelines conducted in the vicinity of walls, forming one open or closed loop. Pipes may be conducted in floor layers, atop walls or in baseboards. There is a possibility of using them in one-pipe systems. In two-pipe systems, you may also design a simple Tichelmann…
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Connecting installation made of plastic pipes to the heat sources In order to protect the elements of the piping made of plastics against the direct effects of high temperature of the heat source or other device that may cause excessive heat generation, it is recommended to use a section of metal…
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Side-fed radiators – sub-plaster installation
KAN-therm UltraLine, Push/Push Platinum, KAN-therm Press and KAN-therm PP Systems offer simple ways to connect side-fed radiators, as well as bathroom radiators (tab. Examples of side-fed radiator connections – sub-plaster installations). Bottom-fed radiators – sub-plaster installation The most…
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180° 180° MAX Water supply device connections All KAN-therm Systems (with the exception of KAN-therm Steel) offer special fittings used for connecting water supply installation devices (tap connections). Examples of KAN-therm UltraLine, Push/Push Platinum and Press Systems connections are presented…
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Radiator connections
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Push/Push Platinum
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таблицы и схемы — в просмотре
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Push/Push Platinum
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таблицы и схемы — в просмотре
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Tap connections
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Supplementary elements
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таблицы и схемы — в просмотре
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Compressed air installations in System KAN-therm Apart from being used in standard heating and potable water installations, System KANtherm components can be successfully used to build quite specific compressed air installations. The compressed air distribution system is a collection of pipes…
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Rinsing, tightness tests and disinfection of KAN-therm installations After completing, the KAN-therm installation should be rinsed and pressure tested. It should be done before pouring screed on the pipes, and covering the furrows and channels. Perform a leak test with water. If the conditions do…
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Step 1 – Preliminary test with reduced pressure
Installation system UltraLine, Push, Push Platinum, Press, PP, surface heating Preliminary test pressure Steel, Inox, Copper 1,0 to 4,0 bar (treated water) or 1,5 to 2,0 bar (compressed air) Preliminary test time Enabling a visual check of all connections Acceptance conditions No drizzle or leaks…
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System KAN-therm installation disinfection KAN-therm systems (except from KAN-therm Steel) are suitable for the construction of drinking water installations and have the necessary hygiene certificates. The selection of construction materials does not affect the multiplication of pathogenic organisms…
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Designing
an installation
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KAN-therm software supporting the design process ������������������������������������������������������������ 215 9.2 Hydraulic dimensioning of KAN-therm installations ������������������������������������������������������������� 216 Dimensioning water supply installations…
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KAN-therm software supporting the design process The principles of designing KAN-therm water supply and heating installations are similar to all commonly used installations basing on applicable standards and guidelines for dimensioning. KAN recommends using company programs supporting the design…
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Hydraulic dimensioning of KAN-therm installations Below, we present the basic formulas and interrelations as well as recommendations for traditional dimensioning of pipe diameters, calculating heat loss parameters and providing hydraulic balance to water supply and heating installations. Appendix to…
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Linear pressure loss is calculated for particular pipeline sections basing on the generally
applied formula: where: R [Pa/m] linear pressure loss unit λ hydraulic linear resistance coefficient taking into account the pipe roughness coefficient L [m] length of a pipe of a given diameter d [m] internal diameter of the pipe v [m/s] average flow speed inside the pipe ρ [kg/m³] water density In…
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Maximal flow speed in water supply installations
Maximal flow speed [m/s] for the duration of peak flow Pipe type ≤ 15 min. > 15 min. Connections 2 2 Sections of distribution pipes with fixtures with low resistance coeff. (<2,5), e.g. ball valves 5 2 Sections of distribution pipes with fixtures with high resistance coeff. (>2,5), e.g. simple globe…
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In KAN-therm Push installations, due to hydraulic conditions and thermal proficiency
of installations, we recommend PE-RT and PE-X pipes with 12 mm diameters for connecting radiators up to 2000W. Pipe diameters should be selected so that the sum of pressures in every circulation with calculated streams of heating medium is equal to the active pressure rate. The hydraulic loads of…
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Minimal thickness of thermal insulation in heating, cooling and hot tap water installations
External diameter of KAN-therm pipes No. Pipe type UltraLine Push Press Steel/Inox/ Copper PP Minimal thickness of thermal insulation (λ= 0,035 W/(m × K)1) 1 External diameter up to 22 mm 14, 16, 20, 25 12, 14, 18, 25 14, 16, 20, 25, 26 12, 15, 18, 22 16, 20, 25, 32 (PN20) 20 mm 2 Internal diameter…
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10 Information and safety tips
Release date of this technical information is stated on the cover. To ensure personal safety and the proper functioning of our products, you should regularly check whether there is a newer version of the technical information. Current technical information is available on the website…
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Qualifications of participants in the construction process
Installation of KAN-therm systems should be performed only by trained and authorized personnel with appropriate qualifications. General precautions Workplace and used parts and tools for making connections should be kept clean and in proper condition. Use only original parts of KAN-therm provided…
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12 SYSTEM KAN-therm
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THE PRODUCTS WITH THE LABEL
KAN-therm ARE DISTRIBUTED TO 68 COUNTRIES IN THE WORLD. KAN Group has a network of branches in Poland, Germany, Russia, Ukraine, Belarus and Hungary. The distribution chain covers Europe, a significant part of Asia, it also reaches Africa and America. SYSTEM KAN-therm
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HEADQUARTERS
KAN Group Zdrojowa St. 51, 16-001 Kleosin, Poland. tel. +48 e-mail: kan@kan-therm.com www.kan-therm.com
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Multisystem KAN-therm
Complete multipurpose installation system consisting of state of the art, mutually complementary technical solutions for pipe water distribution installations, heating installations, as well as technological and fire extinguishing installations. UltraLine Push/Push Platinum Press PP Steel Inox…
Схемы, таблицы и рисунки — в просмотре документа выше. Клик по номеру страницы открывает её в просмотре.